Grinding Characteristic Research of High Efficiency Deep Grinding for Viscous Material

2010 ◽  
Vol 126-128 ◽  
pp. 88-95
Author(s):  
Xiao Min Sheng ◽  
Li Guo ◽  
Kun Tang ◽  
Hai Qing Mi ◽  
Jian Wu Yu ◽  
...  
Keyword(s):  
Titanium Alloy ◽  
Material Removal ◽  
High Efficiency ◽  
Chip Thickness ◽  
Grinding Force ◽  
Tc4 Titanium Alloy ◽  
Force Ratio ◽  
Systemic Process ◽  
Material Removal Mode ◽  
Grinding Power

Focusing on the characteristic of hard-to-grinding for viscous materials, such as titanium alloy, systemic process experiments were done about grinding viscous materials, such as TC4 titanium alloy, under the high efficiency deep grinding (HEDG). Based on the analysis to the changing and characteristic of unit area grinding force F' with maximum undeformed chip thickness hmax and equivlent cutting thickness aeq , this paper discussed the changing of its material removal mode and analyzed the changing and characteristic of grinding force ratio N, specific grinding energy es with corresponding parameters further. Then, it was analyzed about the consumption of grinding power on the process of HEDG for TC4 titanium alloy. The experiment results reveal that application of HEDG can improve machining efficiency of grinding viscous materials.

Experimental Research of Grinding Force and Specific Grinding Energy of TC4 Titanium Alloy in High Speed Deep Grinding

2009 ◽  
Vol 76-78 ◽  
pp. 55-60 ◽  
Author(s):  
Xiao Min Sheng ◽  
Kun Tang ◽  
Jian Wu Yu ◽  
Hai Qing Mi
Keyword(s):  
Titanium Alloy ◽  
Material Removal ◽  
High Speed ◽  
Removal Rate ◽  
Chip Thickness ◽  
Grinding Force ◽  
Specific Grinding Energy ◽  
Undeformed Chip Thickness ◽  
Tc4 Titanium Alloy ◽  
Grinding Power

Focusing on the characteristic of hard-to-grind for titanium alloy, experiments were conducted about grinding TC4 titanium alloy under high speed deep grinding (HSDG) condition. The changing of grinding force per unit area with maximum undeformed chip thickness hmax and equivalent cutting thickness aeq are analyzed in this paper. The effect of maximum undeformed chip thickness hmax and specific material removal rate Zw' on specific grinding energy es, material removal mechanism and consumption of grinding power in HSDG process are also discussed. The experiment results reveal that application of HSDG can improve machining efficiency of grinding TC4.

Theoretical Model of Grinding Force in Quick-Point Grinding

2009 ◽  
Vol 626-627 ◽  
pp. 75-80 ◽  
Author(s):  
Jian Qiu ◽  
Ya Dong Gong ◽  
Yue Ming Liu ◽  
J. Cheng
Keyword(s):  
Material Removal ◽  
Tangential Velocity ◽  
Grinding Force ◽  
Grinding Wheel ◽  
Equivalent Diameter ◽  
Grinding Forces ◽  
Cutting Depth ◽  
Force Ratio ◽  
Grinding Mechanism ◽  
Material Removal Mode

Separating the workpiece velocity on the plane of grinding wheel, it is helpful to analyze Quick-point grinding mechanism. There are some relations among wheel’s deflective angle, workpiece feed velocity and tangential velocity. In this research, the resultant workpiece speed, grinding contact zone and material removal mode is analyzed. And a model is established which is helpful to analyze the tendency of component grinding forces and force ratio. It is found the grinding force is influenced by the factors such as cutting depth, wheel velocity, grinding angle as well as equivalent diameter, respectively. Finally, a theoretical basis for actual processing is provided.

scholarly journals Research on Material Removal Mechanism of C/SiC Composites in Ultrasound Vibration-Assisted Grinding

Materials ◽  
2020 ◽  
Vol 13 (8) ◽  
pp. 1918
Author(s):  
Dongpo Wang ◽  
Shouxiang Lu ◽  
Dong Xu ◽  
Yuanlin Zhang
Keyword(s):  
Ultrasonic Vibration ◽  
Material Removal ◽  
Failure Modes ◽  
High Efficiency ◽  
Abrasive Particle ◽  
Grinding Force ◽  
Removal Mechanism ◽  
Material Removal Mechanism ◽  
Cutting Test ◽  
Sic Composites

C/SiC composites are the preferred materials for hot-end structures and other important components of aerospace vehicles. It is important to reveal the material removal mechanism of ultrasound vibration-assisted grinding for realizing low damage and high efficiency processing of C/SiC composites. In this paper, a single abrasive particle ultrasound vibration cutting test was carried out. The failure modes of SiC matrix and carbon fiber under ordinary cutting and ultrasound cutting conditions were observed and analyzed. With the help of ultrasonic energy, compared with ordinary cutting, under the conditions of ultrasonic vibration-assisted grinding, the grinding force is reduced to varying degrees, and the maximum reduction ratio reaches about 60%, which means that ultrasonic vibration is beneficial to reduce the grinding force. With the observation of cutting debris, it is found that the size of debris is not much affected by the a p with ultrasound vibration. Thus, the ultrasound vibration-assisted grinding method is an effective method to achieve low damage and high efficiency processing of C/SiC composites.

Grinding Force in Creep Feed Grinding of Titanium Alloy with Monolayer Brazed CBN Wheels

2012 ◽  
Vol 565 ◽  
pp. 94-99 ◽  
Author(s):  
Chang Yong Yang ◽  
Jiu Hua Xu ◽  
Wen Feng Ding
Keyword(s):  
Titanium Alloy ◽  
Boron Nitride ◽  
Cubic Boron Nitride ◽  
Grinding Force ◽  
Grinding Forces ◽  
Specific Grinding Energy ◽  
Creep Feed Grinding ◽  
Creep Feed ◽  
Force Ratio ◽  
Composite Filler

In this paper, grinding forces of titanium alloy Ti-6Al-4V are measured during creep feed grinding with brazed cubic boron nitride (CBN) wheels. The effects of process parameters on grinding force, force ratio and specific grinding energy are investigated in detail. The grinding force is low and force ratio is about 1.5, and the specific grinding energy of titanium alloys Ti-6Al-4V is about 65J/mm3. Also, CBN wheels brazed with composite filler of Ag-Cu-Ti and 0.5wt.% lanthanum show better grinding performance than the counterpart brazed with Ag-Cu-Ti filler in this investigation.

A Grinding Power Model for Selection of Dressing and Grinding Conditions

1999 ◽  
Vol 121 (4) ◽  
pp. 632-637 ◽  
Author(s):  
Xun Chen ◽  
W. Brian Rowe ◽  
D. R. Allanson ◽  
B. Mills
Keyword(s):  
Chip Thickness ◽  
Grinding Force ◽  
Effective Density ◽  
Grinding Process ◽  
Wheel Surface ◽  
Grinding Conditions ◽  
Semi Empirical ◽  
Grinding Power ◽  
Potential Use ◽  
Selection Of

The grinding power is often used as a parameter for monitoring the grinding process. The power may also be used to monitor the effects of dressing. Empirical models are required to guide the selection of the dressing and grinding conditions. In this paper, the effects of dressing conditions and grinding conditions on grinding force and grinding power are reviewed. The effects of grinding conditions and dressing conditions on grinding force and grinding power are related to the shape of the idealized chip thickness. It is found that the grinding force and grinding power can be related to the dressing operation by considering the effective density of the cutting edges on the wheel surface. The semi-empirical model developed in this paper can be used to predict the variation of the grinding power during the wheel redress life cycle. Therefore the model can be used to guide the selection of dressing and grinding conditions. The potential use of the model for adaptive control of the grinding process is also described.

Complex Grinding Assisted with Electrical Discharge Machining for Electrically Conductive PCD

2010 ◽  
Vol 126-128 ◽  
pp. 591-596 ◽  
Author(s):  
Manabu Iwai ◽  
Shinichi Ninomiya ◽  
Gaku Sugino ◽  
Kiyoshi Suzuki
Keyword(s):  
Surface Finish ◽  
Electrical Discharge ◽  
Material Removal ◽  
High Efficiency ◽  
Electrical Discharge Machining ◽  
Grinding Force ◽  
Wheel Wear ◽  
Electrically Conductive ◽  
Composite Diamond

A new PCD material named EC-PCD (Electrically conductive polycrystalline composite diamond), which consists of electrically conductive diamond grits, has recently been developed. This paper deals with an investigation of a complex grinding assisted with electrical discharge machining (EDM) to realize high efficiency, low and stable grinding force and low wheel wear for the new EC-PCD. The effect of complex grinding assisted with EDM is compared experimentally with the standard PCD (S-PCD). The result shows that, in the complex grinding, lower and more stable grinding force is realized thanks to the material removal action in EDM and that lower wheel wear and better surface finish are attained, just when the EC-PCD is selected as a workpiece.

Single Grit Scratching and Diamond Grinding on Optical Glasses

2011 ◽  
Vol 487 ◽  
pp. 44-48
Author(s):  
Q.L. Zhao ◽  
L.L. Zhao ◽  
B. Guo
Keyword(s):  
Material Removal ◽  
Grinding Force ◽  
Depth Of Cut ◽  
Diamond Grit ◽  
Optical Glasses ◽  
Force Ratio ◽  
Bk7 Glass ◽  
Force Curves ◽  
Integrity Analysis ◽  
Variation Trends

Based on the single diamond grit scratching and normal grinding assisted with ELID (Electrolytic in Process Dressing), the surface/subsurface integrity of machined spectrosil 2000 and BK7 glasses under various material removal modes have been investigated. In Single diamond grit scratching tests, the scratching traces display four kinds of scratch characteristics according to different material removal modes. In the diamond normal grinding, the surface/subsurface integrity analysis shows BK7 glass has a better machinability than that of spectrosil 2000. Moreover, with the increasing ae(depth of cut), these two kinds of glasses had the opposite variation trends about the Ra values and the force ratio, which is attributed to various material removal modes. While contrasting these two kinds of optical glasses ground under the same aeparameters, the smaller grinding force and grinding force ratio (Fn/Ft), as well as the more stable force curves correspond to a better surface quality.

Research on Wear Mechanism of Self-Sharpening Fine Super-Hard Abrasive Tool

2013 ◽  
Vol 589-590 ◽  
pp. 312-316
Author(s):  
Zhao Zhong Zhou ◽  
Kai Ping Feng ◽  
Bing Hai Lv ◽  
Hong Wei Fan ◽  
Ju Long Yuan
Keyword(s):  
Abrasive Wear ◽  
Surface Integrity ◽  
Wear Mechanism ◽  
Material Removal ◽  
High Efficiency ◽  
The Self ◽  
Abrasive Tool ◽  
Material Removal Mode

To achieve the components of the highest quality in terms of shape, dimension, surface integrity and high efficiency in the course of processing difficult-to-cut material, the concept of self-sharpening fine super-hard abrasive tool as machining tool is put forward, this method not only improves the dressing performance of the abrasive tool, but also ensures the accuracy and durability of the abrasive tool, self-sharpening fine super-hard abrasive tool lapping technology is developed by using Zn as abrasive fillers and using FeCl3 solution as lapping liquid, the wear form of the self-sharpening fine super-hard abrasive tool and the influence of abrasive wear on the material removal form is studied, research shows that the wear of the self-sharpening fine super-hard abrasive tool is mainly in breakage wear, which has a good self-sharpening performance, and the material removal form is mainly in two-body material removal mode., which means this method has good holding force of abrasives.

scholarly journals Experimental Study and Numerical Simulation of the Intermittent Feed High-Speed Grinding of TC4 Titanium Alloy

Metals ◽  
2019 ◽  
Vol 9 (7) ◽  
pp. 802 ◽  
Author(s):  
Jun Yi ◽  
Wei Zhou ◽  
Zhaohui Deng
Keyword(s):  
Numerical Simulation ◽  
Titanium Alloy ◽  
Surface Integrity ◽  
High Speed ◽  
Grinding Force ◽  
Grinding Wheel ◽  
Grinding Temperature ◽  
Tc4 Titanium Alloy ◽  
High Speed Grinding ◽  
Feed Mode

This paper proposes intermittent feed high-speed grinding, which shows considerable advantages in terms of reducing grinding temperature, relieving grinding wheel blockage and improving workpiece surface integrity. In this grinding, the continuous feed mode of the workpiece is changed into the normal feed + fast retreat reciprocating feed mode by a fast linear feed worktable. By reasonably setting the normal feed distance of single grinding, the action time of the grinding wheel and workpiece is reduced, so that the grinding heat transfer process does not reach a stable state, reducing the grinding temperature during single grinding. Besides this, the surface temperature is cooled to nearly room temperature and the grinding wheel is flushed by the timely retreating of the grinding wheel to allow the grinding fluid to enter the grinding zone fully, which greatly reduces the phenomenon of heat accumulation and grinding wheel loading. An intermittent feed high-speed grinding experiment on Ti-6Al-4V (TC4) titanium alloy was systematically carried out, and the influence of the grinding parameters on grinding force and grinding temperature was deeply analyzed. The instantaneous grinding temperature field and thermal stress field of TC4 titanium alloy in intermittent feed high-speed grinding were constructed with the finite element method. The surface morphology of the grinding wheel and TC4 titanium alloy specimens after intermittent feed grinding were analyzed and were compared with those after traditional continuous grinding. It was found that the curves of the grinding force and temperature varied with time in the process of machining, consisting of many “pulse” peaks. Under the same grinding parameters, the magnitude of the grinding force is the same as that of continuous grinding. In a certain range, the grinding temperature is greatly affected by the single feed distance and the interval time. The numerical simulation results are in good agreement with the experimental results, and the error is controlled within 12%. Compared with traditional high-speed grinding, under the same process parameters, the grinding temperature is greatly reduced, the surface integrity of the workpiece is better, and the clogging of the grinding wheel is greatly reduced.

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