A Study on the Technology of Helical Groove Formation

2010 ◽  
Vol 139-141 ◽  
pp. 1264-1267 ◽  
Author(s):  
Ru Sheng Lu ◽  
Bin Yao ◽  
Bo Shi Yao ◽  
Ming Hui Chen

On the basis of analyzing the geometric characteristics of the helical groove, the interfer -ometry method for its processing is discussed. This paper establishes a mathematical model of the helical groove, using differential geometry theory and numerical analysis. This research analyzes the impact of machine adjustment parameters (i.e. setting angle) on the geometry specification (i.e. Rake angle) of the helical groove. The simulation examples are done by CAD (Computer Aided Design), and the reasonable adjustment of machine parameters will be obtained by computer simulation and statistical analysis. This will reduce the time for design, the number of trial samples, and production costs. This study provides a precise 3D helical cutter model which can be used in areas such as finite element analysis (FEA) and virtual cutting tests.

2022 ◽  
Vol 25 (6) ◽  
pp. 708-719
Author(s):  
D. A. Ishenin ◽  
A. S. Govorkov

The study aimed to develop an algorithm for computer-aided design (CAD) of working operations. A processing route for machining components was developed based on the criteria of production manufacturability, industrial data and a digital model of the product. The process of machining a workpiece was analysed using a method of theoretical separation. The machining process of a frame workpiece was used as a model. The identified formal parameters formed a basis for developing a CAD algorithm and a model of manufacturing route associated with the mechanical processing of a work-piece applying a condition-action rule, as well as mathematical logic. The research afforded a scheme for selecting process operations, given the manufacturability parameters of a product design. The concept of CAD algorithm was developed to design a production process of engineering products with given manufacturability parameters, including industrial data. The principle of forming a route and selecting a machining process was proposed. Several criteria of production manufacturability (labour intensity, consumption of materials, production costs) were selected to evaluate mechanical processing. A CAD algorithm for designing technological operations considering the parameters of manufacturability was developed. The algorithm was tested by manufacturing a frame workpiece. The developed algorithm can be used for reducing labour costs and development time, at the same time as improving the quality of production processes. The formalisation of process design is a crucial stage in digitalisation and automation of all production processes.


2021 ◽  
Author(s):  
RG Fonseca ◽  
RC Peńa ◽  
R Simóes ◽  
AC Ramos ◽  
LN Dovigo

SUMMARY Little is known about the impact of bleaching on the optical properties of computer-aided design and computer-aided manufactured (CAD-CAM) monolithic materials. The aim of the present study was to evaluate the effect of one session of in-office bleaching on stain removal, staining susceptibility, translucency, and whiteness variations of CADCAM monolithic materials. Disks were fabricated from Lava Ultimate (LU), Vita Enamic (VE), Vita Suprinity (VS), and IPS e.max CAD (IPS). A spectrophotometer was used to register Commission Internationale de l’Eclairage L*a*b* coordinates. For stain removal, 80 specimens from each material were assessed at baseline (R0) and after immersion in deionized water or coffee for 365 days followed or not by bleaching with 40% hydrogen peroxide (R1). For staining susceptibility, 80 specimens from each material were analyzed at baseline (R0’), and after having been bleached or not and immersed in deionized water or coffee (R1’). Both analyses were calculated as the color difference (ΔE00) between R1-R0 and R1’-R0’, respectively. Differences in translucency (ΔTP00) and whiteness (ΔWID) between R1-R0 and R1’-R0’ were also calculated. Data were analyzed by three-way ANOVA and the Games-Howell post hoc test (α=0.05). Clinical significance was based on 50%:50% perceptibility and acceptability thresholds for ΔE00, ΔTP00 and ΔWID, respectively. Surfaces were analyzed by scanning electron microscopy. Coffee increased ΔE00 in LU, VE, and VS, and decreased their translucency and whiteness, whereas the IPS had only its whiteness affected. Bleaching after immersion in coffee decreased ΔE00 in LU and VE, and increased translucency and whiteness of LU, VE, and VS. No effect was observed on IPS. Bleaching before immersion in coffee decreased translucency of LU, but within the acceptable interval, while VE exhibited lower ΔE00, and became more translucent and less dark. Both VS and IPS were not affected. One session of in-office bleaching benefited optical properties of the previously stained LU, VE, and VS, without increasing their susceptibility to staining or adversely providing clinically unacceptable variations in their translucency and whiteness. All variations exhibited by the IPS were below the perceptible threshold.


2020 ◽  
Vol 32 (5) ◽  
pp. 691-705
Author(s):  
Nazanin Ansari ◽  
Sybille Krzywinski

PurposeThis paper aims to introduce a process chain spanning from scanned data to computer-aided engineering and further required simulations up to the subsequent production. This approach has the potential to reduce production costs and accelerate the procedure.Design/methodology/approachA parametric computer-aided design (CAD) model of the flyer wearing a wingsuit is created enabling easy changes in its posture and the wingsuit geometry. The objective is to track the influence of geometry changes in a timely manner for following simulation scenarios.FindingsAt the final stage, the two-dimensional (2D) pattern cuts were derived from the developed three-dimensional (3D) wingsuit, and the results were compared with the conventional ones used in the first stages of the wingsuit development.Originality/valueProposing a virtual development process chain is challenging; apart from the fact that the CAD construction of a wingsuit flyer – in itself posing a complicated task – is required at a very early stage of the procedure.


Author(s):  
Tahir Abbas Jauhar ◽  
Soonhung Han ◽  
Soonjo Kwon

Abstract Computer-aided design, engineering, and manufacturing (CAx) have improved product design and development. The associativity of revised design in native files for downstream applications, assembly design, finite element analysis, and numerical control (NC) manufacturing has been supported by homogeneous CAx systems. However, heterogeneous CAx environments have issues when neutral models are revised and re-imported because the required identification information is missing. This results in a problem of the associativity of neutral models. In this study, different computer-aided design (CAD) applications have been analyzed with respect to their capabilities for import and export of neutral models with identification information. A tool has been selected to demonstrate the key findings. Moreover, future directions have been discussed to solve associativity issues in design re-import based on neutral models.


Processes ◽  
2020 ◽  
Vol 8 (6) ◽  
pp. 664 ◽  
Author(s):  
Leszek A. Dobrzański ◽  
Lech B. Dobrzański ◽  
Anna Achtelik-Franczak ◽  
Joanna Dobrzańska

This paper presents a comparison of the impact of milling technology in the computer numerically controlled (CNC) machining centre and selective laser sintering (SLS) and on the structure and properties of solid Ti6Al4V alloy. It has been shown that even small changes in technological conditions in the SLS manufacturing variant significantly affect changes from two to nearly two and a half times in tensile and bending strengths. Both the tensile and bending strength obtained in the most favourable manufacturing variant by the SLS method is over 25% higher than in the case of cast materials subsequently processed by milling. Plug-and-play SLS conditions provide about 60% of the possibilities. Structural, tribological and electrochemical tests were carried out. In vitro biological tests using osteoblasts confirm the good tendency for the proliferation of live cells on the substrate manufactured under the most favourable SLS conditions. The use of SLS additive technology for the manufacturing of dental implants and abutments made of Ti6Al4V alloy in combination with the digitisation of dental diagnostics and computer-aided design and manufacture of computer-aided design/manufacturing (CAD/CAM) following the idea of Dentistry 4.0 is the best choice of technology for manufacturing of prosthetic and implant devices used in dentistry.


2018 ◽  
Vol 7 (4.27) ◽  
pp. 148
Author(s):  
Wan Muhammad Syahmi Wan Fauzi ◽  
Abdul Rahman Omar ◽  
Helmi Rashid

Recently, studies concerning motorcycle have been an overwhelming area of research interest. As an alternative to the real world assessment, researchers have utilized motorcycle simulator as a workstation to conduct studies in the motorcycle niche area. This paper deal with the development of a new motorcycle simulator named Semi-Interface Motorcycle Simulator (SiMS). Combination of Computer Aided Design (CAD) and Finite Element Analysis (FEA) software made it possible to design and simulates the motorcycle simulator’s conceptual design before being fabricated. The SiMS setup not only provides a near-to-real and immerse motorcycle riding experience on a super sport motorcycle model, but it also allows safer high speed motorcycle simulations to be conducted in a controlled environment that is portable and ergonomically easier to transport to various venues.  


1987 ◽  
Vol 31 (2) ◽  
pp. 214-217
Author(s):  
Douglas H. Harris ◽  
Steven M. Casey

A methodology for measuring the organizational effectiveness of computer-aided design (CAD) was developed and applied. A total of 295 of the 500 most frequent users of CAD in a major aerospace company provided data for the study. User-CAD effectiveness was found to be influenced by 43 major factors and 145 specific system and organizational issues. The 43 factors were classified into the following categories: system functions, system hardware, working environment, system reliability and consistency, user access, user support and training, and system administration. Indexes of User-CAD Effectiveness (UE) and System Availability and Reliability (AR) were combined into an Index of CAD Organizational Effectiveness (OE). Through the application of these methods and indexes, CAD system and organizational deficiencies can be diagnosed, potential high-payoff improvements can be identified, and the impact of developmental efforts can be assessed.


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