Computation and Analysis of Disk-Type Magneto-Rheological Fluids Brake

2011 ◽  
Vol 291-294 ◽  
pp. 2667-2670 ◽  
Author(s):  
Feng Yan Yi ◽  
Cheng Ye Liu

On the basis of analyzing the structure and working principle of MRF brake, braking torque calculation formula of two disc MRF brake is established. Dynamic yield stress changing with the applied magnetic field is analyzed. Braking torque generated by MRF’s viscous changing with disk rotation velocity is also analyzed when magnetic field is zero. Furthermore; braking torque changing with magnetic field intensity is analyzed under a certain rotation velocity. The study provides a theoretical basis for MRF design.

2018 ◽  
Vol 20 (30) ◽  
pp. 20247-20256 ◽  
Author(s):  
A. V. Anupama ◽  
V. B. Khopkar ◽  
V. Kumaran ◽  
B. Sahoo

The magneto-rheological behaviour of fluids containing soft-ferrimagnetic Fe3O4 micro-octahedrons (M = magnetization, τY = dynamic yield-stress and H = applied-magnetic-field).


2019 ◽  
Vol 889 ◽  
pp. 508-517
Author(s):  
Duc Thang Le ◽  
Ngoc Diep Nguyen ◽  
Duy Tuan Le ◽  
Ngoc Tuyen Nguyen ◽  
Van Vinh Pham ◽  
...  

In this research, a new type of magneto-rheological brake (MRB) is proposed for small size motorcycle. The proposed MRB consists of a rotor with multiple trapezoidal teeth acting at multiple magnetic poles of the brake. In order to generate a magnetic field for controlling braking torque, a magnetic coil is placed on each side-housing of the brake. The inner face of each side-housing also has trapezoidal shape mating with the trapezoidal teeth of the rotor via MRF layer. By applying countercurrents to the coils, a magnetic fluid is generated with some magnetic flux going across the MRF layer (MRF duct) between the rotor teeth and their mating poles on the housing. By using multiple poles with trapezoidal shape, a high braking torque of the brake is expected while the size of the brake is still kept to be compacted. After an introduction about the development of MRBs in automotive engineering, the configuration of the proposed MRB is presented and its braking torque is derived based on Bingham rheological model of MRF. The proposed MRB is then optimally designed based on finite element analysis (FEA). Its optimized MRB is then manufactured and its braking performance is experimentally investigated. The MRB is then installed in a prototype motorcycle and the field test of this prototype motorcycle integrated with the MRB is then conducted.


Author(s):  
Van Bien Nguyen ◽  
Hiep Dai Le ◽  
Quoc Hung Nguyen ◽  
Do Qui Duyen ◽  
Do Huu Minh Hieu ◽  
...  

Abstract In this study, a novel magnetorheological brake (MRB) with tooth-shape rotor is developed. In this new MRB, traditional cylindrical rotor is replaced by a new one with tooth-shaped rotor. The teeth on the rotor act as multiple magnetic poles of the brake. Two magnetic coils are placed on side-housings of the brake to generate a mutual magnetic field of the MRB. The inner face of each side-housing has tooth shaped features as well. These tooth shaped features interact with the rotor teeth via magnetorheological fluid (MRF) medium. By using the tooth shaped rotor, more interface area between the rotor and the working MRF can be archived, which can improve performance characteristics of the proposed MRB such as compact size, low power consumption and high torque. After an introduction of state of the art of MRB development, the schematics and working principle of the MRB with tooth-shaped rotor is proposed. The modeling of the MRB is then derived based on magnetic finite element analysis (FEA) and Bingham rheological model of MRF. Optimal design of the MRB considering mass and braking torque of the MRB is then conducted. From the optimal design result, it is shown that the mass and power consumption of the proposed MRB are significantly smaller than those of previously developed ones. In details, at high value of the maximum braking torque (100Nm), the proposed MRB mass is only around 31.3% of the mass of the thin-wall single-coil and 42.6% of the mass of the thin-wall double coil MRB. In addition, at small values of the maximum braking torque (5Nm), power consumption of the proposed MRB is only around 33% of that of the thin-wall single-coil and 45.5% of that of the thin-wall double coil MRB. Experimental works on prototypes of the proposed MRB are then performed for validation.


Author(s):  
Guo-Jie Li ◽  
Wen-Bin Shangguan ◽  
Subhash Rakheja

The damping characteristics of a magneto-rheological damper featuring non-magnetized flow paths in the piston are analysed using the Eyring constitutive model considering both viscous and minor hydraulic losses. The force–displacement and force–velocity characteristics of the magneto-rheological damper with non-magnetized flow paths were experimentally evaluated under different excitations and magnetic field intensity. Experimental results revealed relatively largerpre-yield-like region, attributed to flows through the non-magnetized paths, which increased with an increase in the coil current. A mathematical model of the damper was subsequently formulated using the Eyring constitutive model considering pressure drop across the piston and viscous effect in addition to the current-dependent friction. The Eyring model parameters were identified as a function of the magnetic field intensity and thus the coil current. For this purpose, a finite element model was formulated to identify a relation between the coil current and the magnetic field intensity. The validity of the proposed model is demonstrated by comparing the model-predicted force–velocity characteristics with the measured data under different applied currents. The model results are also compared with those obtained from the widely reported modified Bouc–Wen model and the Bingham constitutive model. The comparisons showed that the Eyring constitutive model can yield more accurate predictions of the damping properties compared to the Bingham model but similar to those from the modified Bouc–Wen model, while the Bouc–Wen model involves identifications of considerably greater number of parameters. The proposed model provided more accurate prediction of the damping force in the pre-yield region compared to the other models.


2020 ◽  
Vol 64 (1-4) ◽  
pp. 439-446
Author(s):  
Gildas Diguet ◽  
Gael Sebald ◽  
Masami Nakano ◽  
Mickaël Lallart ◽  
Jean-Yves Cavaillé

Magneto Rheological Elastomers (MREs) are composite materials based on an elastomer filled by magnetic particles. Anisotropic MRE can be easily manufactured by curing the material under homogeneous magnetic field which creates column of particles. The magnetic and elastic properties are actually coupled making these MREs suitable for energy conversion. From these remarkable properties, an energy harvesting device is considered through the application of a DC bias magnetic induction on two MREs as a metal piece is applying an AC shear strain on them. Such strain therefore changes the permeabilities of the elastomers, hence generating an AC magnetic induction which can be converted into AC electrical signal with the help of a coil. The device is simulated with a Finite Element Method software to examine the effect of the MRE parameters, the DC bias magnetic induction and applied shear strain (amplitude and frequency) on the resulting electrical signal.


2020 ◽  
Vol 14 (1) ◽  
pp. 46-55 ◽  
Author(s):  
Zhi Liu ◽  
Lei Zhou ◽  
Fangtao Ruan ◽  
Anfang Wei ◽  
Jianghui Zhao ◽  
...  

Background: Nanofiber’s productivity plagues nanofibrous membranes’ applications in many areas. Herein, we present the needle-disk electrospinning to improve throughput. In this method, multiple high-curvature mentals are used as the spinning electrode. Methods: Three aspects were investigated: 1) mechanism elucidation of the needle-disk electrospinning; 2) parameter optimization of the needle-disk electrospinning; 3) productivity improvement of the needle-disk electrospinning. Results: Results show that high-curvature electrode evokes high electric field intensity, making lower voltage supply in spinning process. The needle number, needle length and needle curvature synergistically affect the spinning process and nanofiber morphology. Additionally, higher disk rotation velocity and higher voltage supply can also result in higher nanofiber’s productivity. Conclusion: Compared with previous patents related to this topic, the needle-disk electrospinning is featured with the merits of high throughput, low voltage supply, controllable spinning process and nanofiber morphology, benefiting the nanofiber practical industrial employment and further applications of nanofiber-based materials.


2021 ◽  
pp. 251659842110157
Author(s):  
Chinu Kumari ◽  
Sanjay Kumar Chak

Magneto-rheological abrasive honing (MRAH) is an unconventional surface finishing technique that relies on abrasives mixed with a unique finishing fluid, which changes its characteristics on magnetic field application. This process imparts nanometric-level surface finish with a significant amount of uniformity. Rotating motion of the workpiece and continuous reciprocation of the finishing fluid in the MRAH process are recognized as the major aspects for adopting this process in finishing non-magnetic materials. The finishing obtained through the MRAH process relies on the workpiece’s material properties and process parameters such as concentration of abrasives in finishing fluid, rotational speed of the workpiece, and magnetic field strength/magnetizing current. To study the efficacy of MRAH process, a parametric study was conducted by performing few experiments on a brass workpiece. Design of experiment approach was adopted to plan the experiments, and the effect of different values of magnetizing current, the concentration of abrasives, and rotational speed on the surface finish were analyzed through the application of analysis of variance (ANOVA). From ANOVA, the rotational speed was found as the most significant parameter with a contribution of 48.90% on % reduction in roughness value (%∇Ra). Around 57% of roughness reduction was obtained at the optimized value of process parameters.


2017 ◽  
Vol 76 (8) ◽  
pp. 1981-1991 ◽  
Author(s):  
Lili Jiang ◽  
Xiayan Yao ◽  
Haitao Yu ◽  
Xingang Hou ◽  
Zongshu Zou ◽  
...  

Effect of a permanent magnet field on the scale inhibition property of circulating water was investigated. Orthogonal experiments of L16(45) were performed and analyzed using the range analysis method. The operating parameters included magnetic field intensity, initial concentration of Ca2+ and Mg2+, magnetic treatment time, temperature, and flow velocity. Scale inhibition rate, hardness, relative variation in the proportion of free water molecules, electrical conductivity, and relative variation of molecular energy were chosen as the objectives. In addition, the morphology and the composition of CaCO3 and MgCO3 scale were studied by X-ray diffraction analysis. The optimal conditions were initial concentration of 900 mg/L, magnetic field intensity of 0.5 T, temperature of 303 K, time of 54 h and flow velocity of 0.17 m/s. The nuclear magnetic resonance results demonstrated that the number of hydrogen bonds increased between water molecules and hydrated ions. The magnetic field can promote the increase in the number of hydrogen bonds, which can inhibit the formation of calcium and magnesium carbonate precipitation. Moreover, the ratio of calcite, aragonite and vaterite will be changed at different magnetic field intensities, and the aragonite ratio will reach the peak at the optimum conditions.


Author(s):  
Yan Yin ◽  
Jiusheng Bao ◽  
Jinge Liu ◽  
Chaoxun Guo ◽  
Tonggang Liu ◽  
...  

Disc brakes have been applied in various automobiles widely and their braking performance has vitally important effects on the safe operation of automobiles. Although numerous researches have been conducted to find out the influential law and mechanism of working condition parameters like braking pressure, initial braking speed, and interface temperature on braking performance of disc brakes, the influence of magnetic field is seldom taken into consideration. In this paper, based on the novel automotive frictional-magnetic compound disc brake, the influential law of magnetic field on braking performance was investigated deeply. First, braking simulation tests of disc brakes were carried out, and then dynamic variation laws and mechanisms of braking torque and interface temperature were discussed. Furthermore, some parameters including average braking torque, trend coefficient and fluctuation coefficient of braking torque, average temperature, maximum temperature rise, and the time corresponding to the maximum temperature rise were extracted to characterize the braking performance of disc brakes. Finally, the influential law and mechanism of excitation voltage on braking performance were analyzed through braking simulation tests and surface topography analysis of friction material. It is concluded that the performance of frictional-magnetic compound disc brake is prior to common brake. Magnetic field is greatly beneficial for improving the braking performance of frictional-magnetic compound disc brake.


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