Constitutive Equation of ZL201 Alloy during the Semi-Solid Thixotropic Compression

2011 ◽  
Vol 418-420 ◽  
pp. 1274-1278
Author(s):  
Shu Zhen Shang ◽  
Xiao Ling Tang ◽  
Gui Min Lu ◽  
Wan Ning Zhang ◽  
Jiao Jiao Wang
Keyword(s):  
Experimental Data ◽  
Flow Stress ◽  
Constitutive Equation ◽  
Strain Rate ◽  
Deformation Behavior ◽  
Deformation Temperature ◽  
Processing Parameters ◽  
Experimental Results ◽  
Semi Solid ◽  
The Relationship

Effects of deformation temperature and strain rate on deformation behavior of semi-solid ZL201 alloy were investigated on Gleeble3800 thermal-mechanical simulator. On basis of the experimental data of semi-solid ZL201, a model of was established to describe the relationship between the processing parameters and flow stress, which showed that the experimental results and calculation ones fitted well. The suitable conditions of this model for semi-solid ZL201 alloy were that the temperature range was 547°C-649°C and that of the strain rate was 0.1 s-1-5s-1.

Numerical Simulation of 6061 Aluminum Alloys during the Semi-Solid Backward Extrusion

2011 ◽  
Vol 52-54 ◽  
pp. 1532-1537
Author(s):  
Shu Zhen Shang ◽  
Gui Min Lu ◽  
Xiao Ling Tang ◽  
Zu Xin Zhao ◽  
Wei Cao
Keyword(s):  
Experimental Data ◽  
Numerical Simulation ◽  
Deformation Behavior ◽  
Processing Parameters ◽  
Stress And Strain ◽  
Backward Extrusion ◽  
Simulation Results ◽  
Semi Solid ◽  
Distribution Of Stress ◽  
The Relationship

Effects of deformation temperature and strain rate on deformation behavior of semi-solid 6061 alloy were investigated on Gleeble3800 thermal-mechanical simulator. On basis of the experimental data of semi-solid 6061, a model was established to describe the relationship between the processing parameters and flow stress, which showed that the experimental results and calculation ones fitted well. It would be beneficial to realize the distribution of stress and strain during the semi-solid forming on the basis of numerical simulation technology. This research paper presented the numerical simulation results of the 6061 alloy during the backward extrusion thixoforming process.

Effect of Hot Processing Parameters on the Deformation Behavior of Superalloy GH4169

2014 ◽  
Vol 893 ◽  
pp. 625-629
Author(s):  
Xue Min Zhang ◽  
Fu Wei Kang ◽  
Jun Ling Zhao
Keyword(s):  
Experimental Data ◽  
Constitutive Equation ◽  
Strain Rate ◽  
Deformation Temperature ◽  
Processing Parameters ◽  
Aviation Industry ◽  
High Deformation ◽  
Calculated Stress ◽  
Deformation Behaviors ◽  
High Temperature Structural Material

Superalloy GH4169 as one of high temperature structural material is widely used in aviation industry. Isothermal compression of superalloy GH4169 has been conducted on Gleebe-1500D hot simulation at the deformation temperatures ranging from 950°C to 1100°C,the strain rates ranging from 0.01s-1to 10s-1, and the height reduction of 50%. Effect of processing parameters ,i.e. deformation temperature, strain rate and strain, on the hot deformation behaviors of superalloy GH4169 was studied. The research shows that the fine dynamic recystallization grains could be obtained at the condition of high deformation temperature and low strain rate. Constitutive equation of superalloy GH4169 was established by experimental data. Error analysis showed that calculated stress values by the established constitutive equation were coincident with experimental data well, and it provided the theory basis to optimize forging processing of superalloy GH4169.

Deformation Behavior of Semi-Solid ZCuSn10P1 Copper Alloy during Isothermal Compression

2016 ◽  
Vol 256 ◽  
pp. 31-38
Author(s):  
Jia Wang ◽  
Rong Feng Zhou ◽  
Han Xiao ◽  
De Hong Lu ◽  
Lu Li ◽  
...  
Keyword(s):  
Strain Rate ◽  
Deformation Behavior ◽  
Deformation Temperature ◽  
Copper Alloy ◽  
Deformation Resistance ◽  
Experimental Results ◽  
Isothermal Compression ◽  
Compression Tests ◽  
Sima Process ◽  
Semi Solid

The isothermal compression tests of semi-solid ZCuSn10P1 alloy by strain induced melt activation (SIMA) process are carried out by Gleeble-1500 thermo-mechanical simulator, and the same tests are finished to samples of as-cast ZCuSn10P1 alloy. The deformation temperature respectively is 910°C, 920°C and 930°C, and the strain respectively is 0.4 and 0.6, the strain rate is 0.5s-1, 1s-1 and 10s-1. The experimental results indicate that the deformation resistance of semi-solid ZCuSn10P1 copper alloy with smaller, more uniform and rounder solid grain is about half of the as-cast ZCuSn10P1 copper alloy. The deformation resistance of ZCuSn10P1 alloy by SIMA process decreases with the deformation temperature increasing, and the deformation resistance increases with the strain rate increasing.

Hot Compression Deformation Behavior of Spray-Formed AlSn20Cu Alloy

2021 ◽  
Vol 1035 ◽  
pp. 189-197
Author(s):  
Bao Ying Li ◽  
Bao Hong Zhu
Keyword(s):  
Constitutive Equation ◽  
Strain Rate ◽  
Deformation Behavior ◽  
Deformation Temperature ◽  
Phase Distribution ◽  
True Stress ◽  
Hot Compression ◽  
Test Machine ◽  
Hot Compression Deformation ◽  
Compression Deformation

The hot deformation behavior of spray-formed AlSn20Cu alloy during hot compression deformation was studied, and the constitutive equation of AlSn20Cu alloy was established. The samples of spray-formed AlSn20Cu alloy were compressed on Gleeble-3500 thermal simulation test machine. The error of the true stress caused by adiabatic heating effect in the experiment was corrected. The constitutive equation of spray-formed AlSn20Cu alloy could be represented by Zener-Hollomon parameter in a hyperbolic sine function. The results showed that the deformation temperatures and strain rates had a notable effect on the true stress of the alloy. At the identical deformation temperature, the true stress increased with the increase of strain rate. When the strain rate was constant, the stress decreased with the increase of deformation temperature. After hot compression deformation, the tin phase was elongated along the direction perpendicular to the compression axis with short strips and blocks. With the increase of deformation temperature and the decrease of strain rate, Sn phase distribution became more homogeneous.

Characterization of High Temperature Deformation Behavior of BFe10-1-2 Cupronickel Alloy Using Orthogonal Analysis

2017 ◽  
Vol 36 (7) ◽  
pp. 701-710
Author(s):  
Jun Cai ◽  
Kuaishe Wang ◽  
Xiaolu Zhang ◽  
Wen Wang
Keyword(s):  
High Temperature ◽  
Flow Stress ◽  
Constitutive Equation ◽  
Strain Rate ◽  
Deformation Behavior ◽  
High Temperature Deformation ◽  
Temperature Deformation ◽  
Compression Tests ◽  
Statistical Parameters ◽  
Orthogonal Analysis

AbstractHigh temperature deformation behavior of BFe10-1-2 cupronickel alloy was investigated by means of isothermal compression tests in the temperature range of 1,023~1,273 K and strain rate range of 0.001~10 s–1. Based on orthogonal experiment and variance analysis, the significance of the effects of strain, strain rate and deformation temperature on the flow stress was evaluated. Thereafter, a constitutive equation was developed on the basis of the orthogonal analysis conclusions. Subsequently, standard statistical parameters were introduced to verify the validity of developed constitutive equation. The results indicated that the predicted flow stress values from the constitutive equation could track the experimental data of BFe10-1-2 cupronickel alloy under most deformation conditions.

scholarly journals Flow Stress Curve Modification and Constitutive Model of 20CrMoA Steel during Warm Deformation

Metals ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1602
Author(s):  
Sheng Xu ◽  
Xuedao Shu ◽  
Shuxin Li ◽  
Ji Chen
Keyword(s):  
Flow Stress ◽  
Constitutive Model ◽  
Strain Rate ◽  
Deformation Temperature ◽  
True Strain ◽  
Processing Parameters ◽  
Flow Softening ◽  
Warm Deformation ◽  
Temperature Range ◽  
Lower Temperature

The warm deformation behavior of 20CrMoA steel at the temperature of 873–1123 K and the strain rate of 0.01−10 s−1 was investigated to obtain its processing property and optimum processing parameters. The true stress-true strain curves showed that flow stress reaches the peak rapidly, followed by slow decrease till reaching a steady state. This suggests a flow softening of dynamic recovery. The stress dropped with increasing deformation temperature and decreasing strain rate. The reduction became more distinct at lower temperature and higher strain rate due to flow softening caused by deformation heat. In the temperature range of 873–973 K, the deformation of 20CrMoA steel was more sensitive to temperature, and the average decline rate of steady stress was 6.9 times larger than that in the temperature range of 1023–1123 K. After modifying the stress curves, a constitutive model was developed for different deformation temperature ranges based on modified curves. The model was in good agreement with the experimental results.

scholarly journals An Improved Johnson–Cook Constitutive Model and Its Experiment Validation on Cutting Force of ADC12 Aluminum Alloy During High-Speed Milling

Metals ◽  
2020 ◽  
Vol 10 (8) ◽  
pp. 1038
Author(s):  
Xinxin Meng ◽  
Youxi Lin ◽  
Shaowei Mi
Keyword(s):  
Aluminum Alloy ◽  
Flow Stress ◽  
Constitutive Equation ◽  
Constitutive Model ◽  
Strain Rate ◽  
Cutting Force ◽  
High Speed ◽  
Cutting Speed ◽  
Experimental Results ◽  
Element Analysis

Because of the massive work and high cost of milling experiments, finite element analysis technology (FEA) was used to analyze the milling process of ADC12 aluminum alloy. An improved Johnson–Cook (J–C) constitutive equation was fitted by a series of dynamic impact tests in different strain rates and temperatures. It found that the flow stress gradually increases as the strain rate rises, but it decreases as the test temperature rises. Compared with the J–C constitutive model, the predicted flow stress by the improved J–C constitutive model was closer to the experimental results when the strain rate was larger than 8000 s−1 and the temperature was higher than 300 °C. A two-dimensional cycloidal cutting simulation model was constructed based on the two J–C constitutive equations which was validated by milling experiments at different cutting speeds. The simulation results based on the improved J–C constitutive equation were closer to the experimental results and showed the cutting force first increased and then decreased, with cutting speed increasing, reaching a maximum at 600 m/min.

Hot Deformation Behavior of A390 Hypereutectic Al-Si Alloy

2013 ◽  
Vol 749 ◽  
pp. 88-95 ◽  
Author(s):  
Xiao Gang Hu ◽  
Bi Cheng Yang ◽  
Jun Xu ◽  
Hai Jun Wang
Keyword(s):  
Strain Rate ◽  
Hot Deformation ◽  
Deformation Behavior ◽  
Deformation Temperature ◽  
Primary Silicon ◽  
Simulation Test ◽  
Hot Deformation Behavior ◽  
Deformation Activation Energy ◽  
Relationship Of ◽  
The Relationship

The hot deformation behavior of hypereutectic aluminium-silicon alloy was investigated by thermal simulation test at the deformation temperature of 330-480 and the strain rate of 0.1-10s-1using the Gleeble-1500 thermal mechanical simulator. The relationship of flow stress, temperature and strain rate was appropriately described by the deformation constitutive equation, and the deformation activation energy is 187.418 KJ/mol. In addition, the microstructures of these specimens were analyzed and the result showed that the inhomogeneous deformation enhances with increasing strain rate and decreasing deformation temperature, and the presence of primary silicon had a strong influence on the uneven deformation.

Hot Deformation Behavior of 2519 Al Alloy during Isothermal Compression

2007 ◽  
Vol 546-549 ◽  
pp. 749-754 ◽  
Author(s):  
Hui Zhong Li ◽  
Xin Ming Zhang ◽  
Min Gan Chen ◽  
Ying Liu ◽  
Hui Gao
Keyword(s):  
Aluminum Alloy ◽  
Flow Stress ◽  
Strain Rate ◽  
Deformation Behavior ◽  
Deformation Temperature ◽  
High Temperature Deformation ◽  
Temperature Deformation ◽  
Al Alloy ◽  
Strain Rates ◽  
Isothermal Compression

The deformation behavior of 2519 aluminum alloy was studied by isothermal compression by Gleeble-1500 simulator in the temperature range from 300 to 450°C under the strain rates of 0.01~10s-1. The results showed that the flow stress was controlled by strain rate and deformation temperature. The flow stress increased with strain rate and decreased with deformation temperature. The flow stress of 2519 aluminum alloy increased with strain and to the constant values at three strain rates of 0.01 s-1,0.1 s-1and1 s-1, indicating the dynamic recovery to occur. The flow stress decreased after a peak value with increase of strain at strain rate 10s-1 and deformation temperature higher than 350°C, showing partly dynamic recrystallization. The flow stress of 2519 aluminum alloy during high temperature deformation can be represented by Zener-Hollomon parameter.

Influence of Initial Microstructure on the Hot Working Flow Stress of Mg-3Al-1Zn Alloy

2017 ◽  
Vol 898 ◽  
pp. 86-90
Author(s):  
Yun Teng Liu ◽  
Ji Xue Zhou ◽  
Di Zhang ◽  
Tao Lin ◽  
Yu Liu ◽  
...  
Keyword(s):  
Flow Stress ◽  
Strain Rate ◽  
Deformation Behavior ◽  
Deformation Temperature ◽  
Peak Flow ◽  
High Strain ◽  
Hot Working ◽  
Compression Tests ◽  
Initial Microstructure ◽  
Grain Rotation

The hot working flow stress of as-cast and two different extruded magnesium alloys AZ31was examined by uniaxial compression tests. It was found that the hot deformation behavior was affected by the deformation conditions and initial microstructure. The peak flow stress was sensitive to deformation temperature and strain rate, and the value was decreased with decreasing the deformation rate or increasing the deformation temperature. The extruded samples, instead of as-cast samples, have better ductility at high strain rate and high temperature. The temperature increment for Mg alloy with different extrusion ratios was also investigated. These key features of the deformation behavior were explained in terms of twinning, dynamic recrystallization and grain rotation.

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