Numerical Simulation of 6061 Aluminum Alloys during the Semi-Solid Backward Extrusion

2011 ◽  
Vol 52-54 ◽  
pp. 1532-1537
Author(s):  
Shu Zhen Shang ◽  
Gui Min Lu ◽  
Xiao Ling Tang ◽  
Zu Xin Zhao ◽  
Wei Cao

Effects of deformation temperature and strain rate on deformation behavior of semi-solid 6061 alloy were investigated on Gleeble3800 thermal-mechanical simulator. On basis of the experimental data of semi-solid 6061, a model was established to describe the relationship between the processing parameters and flow stress, which showed that the experimental results and calculation ones fitted well. It would be beneficial to realize the distribution of stress and strain during the semi-solid forming on the basis of numerical simulation technology. This research paper presented the numerical simulation results of the 6061 alloy during the backward extrusion thixoforming process.

2011 ◽  
Vol 418-420 ◽  
pp. 1274-1278
Author(s):  
Shu Zhen Shang ◽  
Xiao Ling Tang ◽  
Gui Min Lu ◽  
Wan Ning Zhang ◽  
Jiao Jiao Wang

Effects of deformation temperature and strain rate on deformation behavior of semi-solid ZL201 alloy were investigated on Gleeble3800 thermal-mechanical simulator. On basis of the experimental data of semi-solid ZL201, a model of was established to describe the relationship between the processing parameters and flow stress, which showed that the experimental results and calculation ones fitted well. The suitable conditions of this model for semi-solid ZL201 alloy were that the temperature range was 547°C-649°C and that of the strain rate was 0.1 s-1-5s-1.


2011 ◽  
Vol 130-134 ◽  
pp. 1568-1572
Author(s):  
Hui Wang ◽  
Jie Gang Mu ◽  
Miao Yin Su ◽  
Shui Hua Zheng ◽  
Jin Jing Zhao ◽  
...  

The paper studies the relationship between axial force and breadth of back blade by numerical simulation and experiment. On the basis of the RNG k-ε turbulence model and technology of compact local grids and regional computing, three dimensional numerical simulations to 100HZ165-250 centrifugal pump with various breadths were carried out. Through comparing and analyzing of the flow field, it can be seen that the axial force reduces with the increase of the back blade breadth. After that, the simulation results were verified by the experimental data got from different test devices, and it shows that the conclusions are reliable.


2011 ◽  
Vol 187 ◽  
pp. 570-574
Author(s):  
Qing Guo Liu ◽  
Yan Ma ◽  
Chun Mei Yang

In this paper, the physical model for flow field of exhaust pipe has been established on the condition of a liquid-gas exhaust pipe from cars using ethanol gasoline. The numerical simulation results for internal flow field of car exhaust pipe are compared with the experimental data. It is showed that the outside free vortex tangential velocity and axial velocity of single-phase flow field have been simulated better. It is indicated in the simulation of separation process of steam-water two-phase: The relative error, comparing the relationship between flow and separation efficiency with measured of that is less than 7%, and the same to 15%, comparing the relationship between flow and separation ratio with measured of that. Thereby, it is confirmed correctly for the mathematical model founded for numerical calculation and the algorithm selected.


2014 ◽  
Vol 529 ◽  
pp. 102-107
Author(s):  
Hai Bo Luo ◽  
Ying Yan ◽  
Xiang Ji Meng ◽  
Tao Tao Zhang ◽  
Zu Dian Liang

A 7.8m/s vertical drop simulate of a full composite fuselage section was conducted with energy-absorbing floor to evaluate the crashworthiness features of the fuselage section and to predict its dynamic response to dummies in future. The 1.52m diameter fuselage section consists of a high strength upper fuselage frame, one stiff structural floor and an energy-absorbing subfloor constructed of Rohacell foam blocks. The experimental data from literature [6] were analyzed and correlated with predictions from an impact simulation developed using the nonlinear explicit transient dynamic computer code MSC.Dytran. The simulated average acceleration did not exceed 13g, by contrast with experimental results, whose relative error is less than 11%. The numerical simulation results agree with experiments well.


2016 ◽  
Vol 10 (4) ◽  
pp. 310-315 ◽  
Author(s):  
Sławomir Duda ◽  
Damian Gąsiorek ◽  
Grzegorz Gembalczyk ◽  
Sławomir Kciuk ◽  
Arkadiusz Mężyk

Abstract This paper presents a novel mechatronic device to support a gait reeducation process. The conceptual works were done by the interdisciplinary design team. This collaboration allowed to perform a device that would connect the current findings in the fields of biomechanics and mechatronics. In the first part of the article shown a construction of the device which is based on the structure of an overhead travelling crane. The rest of the article contains the issues related to machine control system. In the prototype, the control of drive system is conducted by means of two RT-DAC4/PCI real time cards connected with a signal conditioning interface. Authors present the developed control algorithms and optimization process of the controller settings values. The summary contains a comparison of some numerical simulation results and experimental data from the sensors mounted on the device. The measurement data were obtained during the gait of a healthy person.


2014 ◽  
Vol 580-583 ◽  
pp. 827-830
Author(s):  
Gen Chuan Luo ◽  
Zhong Ming He ◽  
Xin Luo ◽  
Qing Guo Hu

Slope stability analysis requires detect and control the stress and strain timely. Familiar with the slope‘s stress and strain changes in excavation process has important guiding significance for the actual construction. In this paper, choose a slope in Guangxi freeway renovation and expansion process as the research object. Use FLAC3D to analysis the stress and displacement simulation results of this slope excavation step by step. Summarize the excavation regular pattern.


2010 ◽  
Vol 20-23 ◽  
pp. 1405-1408 ◽  
Author(s):  
Wei Hua Kuang ◽  
Qun Liu

Drawing process is an important technology in shaping products. In the paper, the geometric surfaces of tools and sheet were modeled by Pro/E software, and a 3D finite element model of the cylindrical drawing process was developed by DYNAFORM. Numerical simulation results showed the distribution of stress, strain and thickness. FLD showed no material was in crack area and risk crack area. The drawing process could be successfully completed in one stroke. The simulation results were helpful for the die design.


2012 ◽  
Vol 479-481 ◽  
pp. 2529-2532
Author(s):  
Ying Zhang ◽  
Zhen Wei Zhang

This paper mainly focuses on the numerical simulation of flow velocity aiming to obtain the velocity distribution of flow in the cyclone. The authors took advantage of RSM turbulence model of software FLUENT to calculate the velocity distribution. Relationship between particles separation and double-layer rotating flow can be obtained based on the simulation results, which can also provide basis for the improvement of structure design and separation performance.


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