Reduction of SSI by Hydrogen and its Microscopic Morphology

2012 ◽  
Vol 487 ◽  
pp. 672-676
Author(s):  
Jun Guo Li ◽  
Wei Tian ◽  
Shou Zhang Li

Spherical sponge iron (SSI) with high activity and intension possesses potential characteristics to be utilized as wastewater treatment material, such as higher iron content, uniform particle size, higher compressive strength, etc. Observation on apparent morphology of exterior and microscopic morphology of SSI reduced by hydrogen under different temperature was carried on with SEM. When the reductive temperature was relatively lower than T4, the quantities of iron grain in exterior and interior of SSI increased with the increasing of temperature. When the temperature was elevated to T5, the particle size of iron grain was increased, and lots of macro-holes formed, especially in the interior section of SSI. When the temperature was T4, the SSI possesses more favorable ability to remove pollutant from wastewater. Moreover, the iron content in SSI was mostly reach to the summit under this temperature. In summarization, the reduction temperature should be controlled under T4 temperature if the sponge iron was utilized in wastewater treatment.

2012 ◽  
Vol 450-451 ◽  
pp. 568-572 ◽  
Author(s):  
Jun Guo Li ◽  
Wei Tian ◽  
Shou Zhang Li

Spherical sponge iron (SSI) with high activity and intension possesses potential characteristics to be utilized as wastewater treatment material. Influence of reductive temperature on specific surface area and distribution of holes with different diameter were investigated. It was suggested that reductive temperature has significant influence on the specific surface area of SSI. When the temperature was controlled at T1 to T5, the porosity was 42.57% to 51.91%. When the temperature was lower than T4, the specific surface area was belonged to the range from 1.867 m2/g and 3.089 m2/g, while which declined sharply to 0.616 m2/g as the temperature increased to T5. When the reductive temperature was lower than T4, mean pore size varied from 275.7 nm to 449.6 nm, while which increased abruptly to 1270 nm as temperature increased T5. To utilize the SSI in wastewater treatment to remove pollutants, T4 was the optimized temperature.


2017 ◽  
Vol 2017 ◽  
pp. 1-7
Author(s):  
Zhulin Liu ◽  
Xuegong Bi ◽  
Zeping Gao ◽  
Yayu Wang

In this paper, carbon-containing pellets were prepared by using crop-derived charcoal made from agricultural residuals and iron ore concentrates, and their pelletizing performance and properties were studied. Experimental results showed that the strengths of pellets were related to the particle size of concentrates and the content of moisture, bentonite, and crop-derived charcoal fines in the pelletizing mixture and the temperature of roasting and reduction. That the granularity of raw materials was fine and the bentonite content increased was beneficial to the improvement of pellet strengths. The suitable molar ratio of carbon to oxygen was 1.0 and the proper proportioning ratios of moisture and binder were 8.0% and 6.5%, respectively. The pellet strengths increased accordingly with increasing the reduction temperature, and when the temperature reached 1200°C, accompanied by the fast reduction of iron and the formation of crystal stock, the dropping strength of product pellets was 15 times and the compressive strength was 1650 N; this may be improved by grinding of the concentrate, leading to acceptable strength for the blast furnace.


Energies ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2303
Author(s):  
Congyu Zhong ◽  
Liwen Cao ◽  
Jishi Geng ◽  
Zhihao Jiang ◽  
Shuai Zhang

Because of its weak cementation and abundant pores and cracks, it is difficult to obtain suitable samples of tectonic coal to test its mechanical properties. Therefore, the research and development of coalbed methane drilling and mining technology are restricted. In this study, tectonic coal samples are remodeled with different particle sizes to test the mechanical parameters and loading resistivity. The research results show that the particle size and gradation of tectonic coal significantly impact its uniaxial compressive strength and elastic modulus and affect changes in resistivity. As the converted particle size increases, the uniaxial compressive strength and elastic modulus decrease first and then tend to remain unchanged. The strength of the single-particle gradation coal sample decreases from 0.867 to 0.433 MPa and the elastic modulus decreases from 59.28 to 41.63 MPa with increasing particle size. The change in resistivity of the coal sample increases with increasing particle size, and the degree of resistivity variation decreases during the coal sample failure stage. In composite-particle gradation, the proportion of fine particles in the tectonic coal sample increases from 33% to 80%. Its strength and elastic modulus increase from 0.996 to 1.31 MPa and 83.96 to 125.4 MPa, respectively, and the resistivity change degree decreases. The proportion of medium particles or coarse particles increases, and the sample strength, elastic modulus, and resistivity changes all decrease.


Nanomaterials ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 341
Author(s):  
Tien Hiep Nguyen ◽  
Gopalu Karunakaran ◽  
Yu.V. Konyukhov ◽  
Nguyen Van Minh ◽  
D.Yu. Karpenkov ◽  
...  

This paper presents the synthesis of Fe–Co–Ni nanocomposites by chemical precipitation, followed by a reduction process. It was found that the influence of the chemical composition and reduction temperature greatly alters the phase formation, its structures, particle size distribution, and magnetic properties of Fe–Co–Ni nanocomposites. The initial hydroxides of Fe–Co–Ni combinations were prepared by the co-precipitation method from nitrate precursors and precipitated using alkali. The reduction process was carried out by hydrogen in the temperature range of 300–500 °C under isothermal conditions. The nanocomposites had metallic and intermetallic phases with different lattice parameter values due to the increase in Fe content. In this paper, we showed that the values of the magnetic parameters of nanocomposites can be controlled in the ranges of MS = 7.6–192.5 Am2/kg, Mr = 0.4–39.7 Am2/kg, Mr/Ms = 0.02–0.32, and HcM = 4.72–60.68 kA/m by regulating the composition and reduction temperature of the Fe–Co–Ni composites. Due to the reduction process, drastic variations in the magnetic features result from the intermetallic and metallic face formation. The variation in magnetic characteristics is guided by the reduction degree, particle size growth, and crystallinity enhancement. Moreover, the reduction of the surface spins fraction of the nanocomposites under their growth induced an increase in the saturation magnetization. This is the first report where the influence of Fe content on the Fe–Co–Ni ternary system phase content and magnetic properties was evaluated. The Fe–Co–Ni ternary nanocomposites obtained by co-precipitation, followed by the hydrogen reduction led to the formation of better magnetic materials for various magnetically coupled device applications.


Minerals ◽  
2019 ◽  
Vol 9 (11) ◽  
pp. 714 ◽  
Author(s):  
Evangelos Petrakis ◽  
Vasiliki Karmali ◽  
Georgios Bartzas ◽  
Konstantinos Komnitsas

This study aims to model grinding of a Polish ferronickel slag and evaluate the particle size distributions (PSDs) of the products obtained after different grinding times. Then, selected products were alkali activated in order to investigate the effect of particle size on the compressive strength of the produced alkali activated materials (AAMs). Other parameters affecting alkali activation, i.e., temperature, curing, and ageing time were also examined. Among the different mathematical models used to simulate the particle size distribution, Rosin–Rammler (RR) was found to be the most suitable. When piecewise regression analysis was applied to experimental data it was found that the particle size distribution of the slag products exhibits multifractal character. In addition, grinding of slag exhibits non-first-order behavior and the reduction rate of each size is time dependent. The grinding rate and consequently the grinding efficiency increases when the particle size increases, but drops sharply near zero after prolonged grinding periods. Regarding alkali activation, it is deduced that among the parameters studied, particle size (and the respective specific surface area) of the raw slag product and curing temperature have the most noticeable impact on the compressive strength of the produced AAMs.


2016 ◽  
Vol 192 ◽  
pp. 113-124 ◽  
Author(s):  
Liya Zheng ◽  
Thomas P. Hills ◽  
Paul Fennell

Cement manufacture is one of the major contributors (7–10%) to global anthropogenic CO2 emissions. Carbon capture and storage (CCS) has been identified as a vital technology for decarbonising the sector. Oxy-fuel combustion, involving burning fuel in a mixture of recycled CO2 and pure O2 instead of air, makes CO2 capture much easier. Since it combines a theoretically lower energy penalty with an increase in production, it is attractive as a CCS technology in cement plants. However, it is necessary to demonstrate that changes in the clinkering atmosphere do not reduce the quality of the clinker produced. Clinkers were successfully produced in an oxy-fuel atmosphere using only pure oxides as raw materials as well as a mixture of oxides and clay. Then, CEM I cements were prepared by the addition of 5 wt% gypsum to the clinkers. Quantitative XRD and XRF were used to obtain the phase and elemental compositions of the clinkers. The particle size distribution and compressive strength of the cements at 3, 7, 14, and 28 days' ages were tested, and the effect of the particle size distribution on the compressive strength was investigated. Additionally, the compressive strength of the cements produced in oxy-fuel atmospheres was compared with those of the cement produced in air and commercially available CEMEX CEM I. The results show that good-quality cement can be successfully produced in an oxy-fuel atmosphere and it has similar phase and chemical compositions to CEM I. Additionally, it has a comparable compressive strength to the cement produced in air and to commercially available CEMEX CEM I.


MRS Bulletin ◽  
2004 ◽  
Vol 29 (5) ◽  
pp. 324-327 ◽  
Author(s):  
Christian P. Vernet

AbstractUltrahigh-performance concretes (UHPCs) are obtained by optimizing several technologies: minimizing the amount of water added, using superplasticizers and a wide particle size distribution, and packing the particles to improve fluidity with minimized water additions and to optimize load-carrying capacity. Fibers can be incorporated to increase ductility, leading to ultrahigh-performance fiber-reinforced concretes (UHPFRCs). Such enhanced concretes can approach the compressive strength of steel, with a remarkable improvement in durability. UHPCs offer new solutions for innovative construction, especially in aggressive environments.


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