A New Comprehensive Utilization Method for Coal Gangue: Preparing Alite-Sulphoaluminate Cement

2013 ◽  
Vol 652-654 ◽  
pp. 1527-1532 ◽  
Author(s):  
Guan Li Xu ◽  
Chuan Min Sun ◽  
Yao Sun ◽  
Hai Liao

Coal gangue is a kind of solid waste which is discharged from coal mining and coal washing. Dumped gangues do not only take a large land occupation but also pollute air and water. Treatment and utilizing of coal gangues has become the major issue for the coal industry to resolve. As major experimental material in this study, the coal gangue from Dawukou, Shizuishan, Ningxia province, China had been analyzed to have high-alumina content, and it could been used as alumina constituent for the preparation of sulphoaluminate cement. In this paper, alite-sulphoaluminate cements were prepared at 1330°C using coal gangue, limestone and gypsum as major main materials, fluorite and barite as minor materials. The result shows that major clinker minerals of the cement are sulphoaluminate, alite and belite, while major hydrate is ettringite, compressive strength of the cement is 48.9MPa after 7d. These experiments provide a new method of coal gangue comprehensive utilization.

2016 ◽  
Vol 9 (2) ◽  
pp. 120-128
Author(s):  
Haspiadi Haspiadi ◽  
Kurniawaty Kurniawaty

Research of  the utilization solid waste of palm oil fuel ash from boiler as row materials  for manufacturing light concrete brick has been conducted. The main objective of this study is to investigate the potential use solid waste of palm oil fuel ash from palm oil mill boilers as row materials for manufacturing light concrete brick has recently attracted for an alternative environmentally sustainable application. In this study, light concrete brick made with various proportions of palm oil fuel ash from palm oil mill boilers and sand were fabricated and studied under laboratory scales. Percentage of palm oil fuel ash of 0% as a control,  10%, 20%, 30%, 40%, 50%, 60%, replacement  sand, wheras others materials such as Portland cement, lime, gypsum, foaming agent and aluminium with the numbers constant. The quality of light concreate brick   were applied followed by the compressive strength test, density and water absorption capacity. The study discovered that the compressive strength for all composition meet the recommended value to light structural of 6.89 MPa as prescribed in SNI 03-3449-2002. In the same manner density of light concrete brick for all proportion under the maximum density recommended value of 1400 Kg/m3 according to SNI 03-3449-2002. While water absorption capacity of increased by the increasing use of ashes. Therefore, palm oil fuel ash from boiler can be used as raw material for the light concrete brick which is  environmental friendly because using solid waste and also an alternative handling solid waste.ABSTRAKPenelitian pemanfaatan limbah padat abu cangkang dan serat kelapa sawit dari boiler sebagai bahan baku pembuatan bata beton ringan telah dilakukan. Tujuan dari penelitian ini adalah pemanfaatan limbah padat abu boiler berbahan bakar cangkang dan serat sebagai bahan pembuatan bata beton ringan sebagai salah satu alternatif pengelolaan lingkungan yang bekelanjutan. Dalam penelitian ini, bata beton ringan dibuat dengan berbagai komposisi abu boiler dan pasir yang diproduksi dalam  skala laboratorium. Persentase dari abu berturut-turut 0% sebagai kontrol, 10%, 20%, 30%, 40%, 50% dan 60% mensubtitusi pasir, sedangkan bahan lain yaitu semen, kapur, gypsum,  foaming  agent serta aluminium pasta dengan jumlah tetap. Mutu bata beton ringan yang diujikan adalah kuat tekan, bobot jenis dan daya serap air. Hasil penelitian menunjukkan bahwa kuat tekan untuk semua komposisi memenuhi batas minimum yang dipersyaratkan untuk stuktural ringan yaitu 6,89 MPa sesuai SNI 03-3449-2002. Demikian pula bobot jenis dari bata ringan yang dihasilkan masih dibawah dari batas maksimum yang direkomendasikan SNI 03-3449-2002 yaitu maksimal 1400 Kg/m3. Sedangkan daya serap air mengalami kenaikan dengan naiknya jumlah abu yang digunakan . Limbah padat abu boiler berbahan bakar cangkang dan serat sawit dapat dimanfaatkan sebagai bahan baku pembuatan bata beton ringan yang ramah lingkungan dengan memanfaatkan limbah dan menjadi salah satu alternatif pengelolaan limbah. Kata kunci :  Abu cangkang kelapa sawit,  bata beton ringan, bobot jenis,  daya serap air,  limbah,  kuat tekan


2021 ◽  
Vol 11 (7) ◽  
pp. 3032
Author(s):  
Tuan Anh Le ◽  
Sinh Hoang Le ◽  
Thuy Ninh Nguyen ◽  
Khoa Tan Nguyen

The use of fluid catalytic cracking (FCC) by-products as aluminosilicate precursors in geopolymer binders has attracted significant interest from researchers in recent years owing to their high alumina and silica contents. Introduced in this study is the use of geopolymer concrete comprising FCC residue combined with fly ash as the requisite source of aluminosilicate. Fly ash was replaced with various FCC residue contents ranging from 0–100% by mass of binder. Results from standard testing methods showed that geopolymer concrete rheological properties such as yield stress and plastic viscosity as well as mechanical properties including compressive strength, flexural strength, and elastic modulus were affected significantly by the FCC residue content. With alkali liquid to geopolymer solid ratios (AL:GS) of 0.4 and 0.5, a reduction in compressive and flexural strength was observed in the case of geopolymer concrete with increasing FCC residue content. On the contrary, geopolymer concrete with increasing FCC residue content exhibited improved strength with an AL:GS ratio of 0.65. Relationships enabling estimation of geopolymer elastic modulus based on compressive strength were investigated. Scanning electron microscope (SEM) images and X-ray diffraction (XRD) patterns revealed that the final product from the geopolymerization process consisting of FCC residue was similar to fly ash-based geopolymer concrete. These observations highlight the potential of FCC residue as an aluminosilicate source for geopolymer products.


2011 ◽  
Vol 306-307 ◽  
pp. 961-965
Author(s):  
Chao Nan Yin ◽  
Ling Chao Lu ◽  
Shou De Wang

The influence of P2O5on the properties of alite-calcium strontium sulphoaluminate cement was researched by means of X-ray diffraction, scanning electron microscope-energy dispersive spectroscopy (SEM-EDS) and petrographic analysis. The results show that the optimal content of P2O5is 0.3% and the compressive strength of the cement at 1, 3, 28d are 27.0, 59.1, 110.9MPa when the calcining temperature is 1350°C. P2O5mainly exists in the belite and a suitable amount of P2O5can promote the formation of C1.5Sr2.5A3and alite. When the content of P2O5is higher than 0.3%, the formation of C1.5Sr2.5A3and alite can be hindered. P2O5can enhance the hydration heat evolution rate in the acceleration period and the hydrate heat of cement containing P2O5increases slightly.


2021 ◽  
Vol 303 ◽  
pp. 124460
Author(s):  
Fengming Yang ◽  
Xin Zhou ◽  
Fangjie Pang ◽  
Weijie Wang ◽  
Wenlong Wang ◽  
...  

Clay Minerals ◽  
1984 ◽  
Vol 19 (5) ◽  
pp. 857-864 ◽  
Author(s):  
H. G. Midgley

AbstractHydrating high-alumina cement will react with calcium carbonate to form the complex mineral calcium carboaluminate hydrate, 3CaO.Al2O3.CaCO3.12H2O. This mineral is reported to be capable of providing strength in concrete and so may provide an alternative to the minerals normally found in the hydration of high-alumina cement, which may under certain conditions convert to other minerals with a loss in strength. Some doubt has been cast on the stability of calcium carboaluminate hydrate and it has been found that in hydrated high-alumina cement, calcium carboaluminate hydrate decomposes at temperatures in excess of 60°C. Cube compressive strength tests on high-alumina cement and high-alumina cement-calcium carbonate pastes have shown that the latter have a lower strength than pastes made with high-alumina cement alone. When cured at 50°C the high-alumina cement-calcium carbonate pastes show a loss in strength with curing time. Cements made with the high-alumina cement-calcium carbonate mixture always have a lower strength than those made with high-alumina cement alone and so no advantage is gained from their use.


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