Research of Automobile Modeling Design Method Based on Rapid Prototyping Technology

2013 ◽  
Vol 765-767 ◽  
pp. 71-74
Author(s):  
Wen Jiang Li ◽  
Pei Cheng Shi ◽  
Ping Xiao
Keyword(s):  
Rapid Prototyping ◽  
Design Method ◽  
Low Cost ◽  
Three Dimensional ◽  
The Body ◽  
Cad Model

According to the difficulties of current China's automobile modeling design,a kind of automobile modeling design method based on rapid prototyping technology was put forward.The method has characteristics that are fast modeling,low cost and easy to modify.The main difference from the current automobile modeling design method is to make use of color pictures to establish the bodys three-dimensional CAD model directly and with the use of rapid prototyping technology to make entity model of the body.

Constructive Optimisation of the Propeller Type Mixing Devices Using the Virtual and Rapid Prototyping

2017 ◽  
Vol 68 (3) ◽  
pp. 453-458 ◽  
Author(s):  
Daniel Besnea ◽  
Alina Spanu ◽  
Iuliana Marlena Prodea ◽  
Gheorghita Tomescu ◽  
Iolanda Constanta Panait
Keyword(s):  
Rapid Prototyping ◽  
Low Cost ◽  
Scale Up ◽  
Three Dimensional ◽  
Rapid Identification ◽  
Multidisciplinary Optimization ◽  
External Diameter ◽  
Process Industries ◽  
Parametric Cad ◽  
Shaft Torque

The paper points out the advantages of rapid prototyping for improving the performances/constructive optimization of mixing devices used in process industries, here exemplified to propeller types ones. The multidisciplinary optimization of the propeller profile affords its design using parametric CAD methods. Starting from the mathematical curve equations proposed for the blade profile, it was determined its three-dimensional virtual model. The challenge has been focused on the variation of propeller pitch and external diameter. Three dimensional ranges were manufactured using the additive manufacturing process with Marker Boot 3D printer. The mixing performances were tested on the mixing equipment measuring the minimum rotational speed and the correspondent shaft torque for complete suspension achieved for each of the three models. The virtual and rapid prototyping method is newly proposed by the authors to obtain the basic data for scale up of the mixing systems, in the case of flexible production (of low quantities), in which both the nature and concentration of the constituents in the final product varies often. It is an efficient and low cost method for the rapid identification of the optimal mixing device configuration, which contributes to the costs reduction and to the growing of the output.

Design and operation of a tripod walking robot via dynamics simulation

Robotica ◽  
2010 ◽  
Vol 29 (5) ◽  
pp. 733-743 ◽  
Author(s):  
Conghui Liang ◽  
Hao Gu ◽  
Marco Ceccarelli ◽  
Giuseppe Carbone
Keyword(s):  
Mechanical Design ◽  
Low Cost ◽  
Three Dimensional ◽  
The Body ◽  
Dynamics Simulation ◽  
Walking Ability ◽  
Walking Robot ◽  
Three Dimensional Model ◽  
Software Environment ◽  
Leg Mechanisms

SUMMARYA mechanical design and dynamics walking simulation of a novel tripod walking robot are presented in this paper. The tripod walking robot consists of three 1-degree-of-freedom (DOF) Chebyshev–Pantograph leg mechanisms with linkage architecture. A balancing mechanism is mounted on the body of the tripod walking robot to adjust its center of gravity (COG) during walking for balancing purpose. A statically stable tripod walking gait is performed by synchronizing the motions of the three leg mechanisms and the balancing mechanism. A three-dimensional model has been elaborated in SolidWorks® engineering software environment for a characterization of a feasible mechanical design. Dynamics simulation has been carried out in the MSC.ADAMS® environment with the aim to characterize and to evaluate the dynamic walking performances of the proposed design with low-cost easy-operation features. Simulation results show that the proposed tripod walking robot with proper input torques, gives limited reaction forces at the linkage joints, and a practical feasible walking ability on a flatten ground.

Three-Dimensional Accuracy Evaluation of Two Additive Manufacturing Processes in the Production of Dental Models

2017 ◽  
Vol 752 ◽  
pp. 119-125 ◽  
Author(s):  
Alexandru Victor Burde ◽  
Cristina Gasparik ◽  
Sorana Baciu ◽  
Marius Manole ◽  
Diana Dudea ◽  
...  
Keyword(s):  
Rapid Prototyping ◽  
Fused Deposition Modeling ◽  
Three Dimensional ◽  
Digital Data ◽  
Accuracy Evaluation ◽  
Cad Model ◽  
3D Scanner ◽  
Fused Deposition ◽  
3D Printers ◽  
Dental Models

In the current orthodontic and prosthodontics practice, study models made of plaster are being used to provide a three-dimensional view of the patient’s occlusion and allow the clinician to analyze, diagnose, or monitor anomalies. With the introduction of intraoral and extra oral digital impressions, it is now possible to obtain digital study models of the patients’ dental arches. Digital models can be obtained in a physical hardcopy via 3D printing or rapid prototyping. Although, professional 3D printers require a high initial set-up cost, low cost 3D printers can provide similar quality products. The aim of this study is to investigate the accuracy of physical dental models reconstructed from digital data by two rapid prototyping techniques. For this purpose twenty mandibular and maxillary conventional plaster models from randomly chosen subjects were selected and served as the gold standard. The casts were digitized using a 3D scanner and .stl surface models were acquired; the virtual model was adjusted for reconstruction using dedicated software, thus obtaining the CAD model of the casts. The CAD models were reconstructed using a 3D fused deposition modeling (FDM) printer, a RepRap FDM printer and an inverted stereolithography printer. The reconstructed models were digitized using a laboratory 3D scanner and the resulting Mesh datasets were compared with the CAD model using inspection software. The mean systematic differences for the 3D comparison of the reconstructed models were 0.207 mm for the stereolithography models, 0.156 mm for the FDM models, and 0.128 mm for the RepRap models. Although a technology proved the ability to manufacture a dental model with accentuated morphology, the results demonstrate that replicas of plaster casts are influenced by problems linked to the size of the detail to be reproduced, which is often similar to or finer than the fabrication layer.

Aerodynamic analysis and design of Busemann biplane: towards efficient supersonic flight

2011 ◽  
Vol 226 (2) ◽  
pp. 217-238 ◽  
Author(s):  
D Maruyama ◽  
K Kusunose ◽  
K Matsushima ◽  
K Nakahashi
Keyword(s):  
Mach Number ◽  
Design Method ◽  
Three Dimensional ◽  
Aerodynamic Characteristics ◽  
Aerodynamic Performance ◽  
The Body ◽  
Analysis And Design ◽  
Expansion Waves ◽  
Mach Numbers ◽  
Inverse Design Method

Aiming to realize a low-drag supersonic transport, Busemann biplane concept was adopted in this study. Two- and three-dimensional (2D and 3D) biplanes were analysed and designed to improve their aerodynamic performance using computational fluid dynamics. It was confirmed that 3D biplane wings have better aerodynamic-performance areas than 2D biplane airfoils. A winglet is also useful for improvement of their aerodynamic performance. Aerodynamic characteristics of these biplanes at their off-design conditions were also analysed. In 3D wings, a flow choking and its attendant hysteresis as starting problems, which arise when the biplanes accelerate from low Mach numbers, disappear at lower Mach numbers than those in 2D airfoils. It was confirmed that hinged slats and flaps are effective to settle these issues. Finally, interference effects of a body with the biplanes were investigated. When the biplane wings are affected by the expansion waves from the body, their aerodynamic performance at the design Mach number and the starting Mach number are better and lower than those of their isolated wings, respectively. A 3D biplane wing obtained by an inverse-design method was applied to the body. The wing of this wing–body configuration achieves higher aerodynamic performance than the 2D flat-plate airfoil at sufficient lift conditions, which is the almost identical performance of 2D biplane airfoils.

scholarly journals THE USE OF RAPID PROTOTYPING IN UNDERGRADUATE DESIGN EDUCATION

2011 ◽  
Author(s):  
R. O. Buchal ◽  
D. Phillips
Keyword(s):  
Rapid Prototyping ◽  
Engineering Design ◽  
Design Education ◽  
Low Cost ◽  
Fused Deposition Modelling ◽  
3D Printer ◽  
Cad Model ◽  
Fused Deposition ◽  
Cad Models ◽  
Engineering Schools

The building and testing of physical prototypes has always been a key phase of the engineering design process. Often, students rush to the prototype stage with insufficient modeling and analysis. As a result, the process resembles “trial and error” more than systematic engineering design. Furthermore, engineering schools lack the facilities and students lack the skills to construct more than very crude prototypes with little resemblance to the CAD models or to the final design. On the other hand, engineering schools typically have state-of-the-art CAD software. As an alternative to physical prototyping, the emphasis is shifting to “virtual” prototyping using CAD models and simulation. Many design attributes like appearance, performance, etc. can be established through simulation with a high degree of reliability. Furthermore, the recent availability of low cost rapid prototyping technology makes it possible to quickly and easily produce physical parts directly from the CAD model. The University of Western Ontario Faculty of Engineering has recently established a rapid prototyping facility for undergraduate design projects. The facility is available to students from all programs and years. The facility is professionally managed by technicians from University Machine Services (UMS). Several rapid prototyping technologies are available, including Fused Deposition Modelling (Stratasys FDM 3000 and Stratasys Vantage SE) and 3D printing (Z-Corp Z510 3D Printer). The Z-Corp 3D printer is capable of processing a batch of parts with a total volume of 1120 cubic inches in 20 hours, at a cost in materials of under $5 per cubic inch. The Z-Corp printer has a resolution of 600 dpi and 256 colours, and is capable of accurately reproducing all the colours on a CAD model including texture maps. To have a part made, students simply save their CAD model as a VRML file, and submit the file for processing. Jobs are batched, and the machine is setup and run by UMS personnel. Some finishing work is completed by the students. The anticipated turnaround time is a day or two, and the typical prototype cost is under $50. These services became available in January 2006. The final paper will include experiences gained over the coming weeks.

The development of a low-cost three-dimensional printed shoulder, arm, and hand prostheses for children

2016 ◽  
Vol 41 (2) ◽  
pp. 205-209 ◽  
Author(s):  
Jorge M Zuniga ◽  
Adam M Carson ◽  
Jean M Peck ◽  
Thomas Kalina ◽  
Rakesh M Srivastava ◽  
...  
Keyword(s):  
Computer Aided Design ◽  
Low Cost ◽  
Three Dimensional ◽  
Cost Effective ◽  
Research Participant ◽  
The Body ◽  
Shoulder Prosthesis ◽  
Main Function ◽  
And Performance ◽  
Aided Design

Background and aim: The prosthetic options for higher level amputees are limited and costly. Advancements in computer-aided design programs and three-dimensional printing offer the possibility of designing and manufacturing transitional prostheses at very low cost. The aim of this project was to describe an inexpensive three-dimensional printed mechanical shoulder prosthesis to assist a pre-selected subject in performing bi-manual activities. Technique: The main function of the body-powered, manually adjusted three-dimensional printed shoulder prosthesis is to provide a cost-effective, highly customized transitional device to individuals with congenital or acquired forequarter amputations. Discussion: After testing the prototype on a young research participant, a partial correction of the patient’s spinal deviation was noted due to the counterweight of the device. The patient’s family also reported improved balance and performance of some bimanual activities after 2 weeks of using the device. Limitations of the design include low grip strength and low durability. Clinical relevance The prosthetic options for higher level amputees are limited and costly. The low-cost three-dimensional printed shoulder prosthesis described in this study can be used as a transitional device in preparation for a more sophisticated shoulder prosthesis.

Functionalization of Electrospun Poly (Caprolactone) to Achieve Enhanced Cell Attachment

2011 ◽  
Author(s):  
Manisha Jassal ◽  
Shawn M. Regis ◽  
Sankha Bhowmick
Keyword(s):  
Cell Attachment ◽  
Low Cost ◽  
Three Dimensional ◽  
Covalent Immobilization ◽  
Electrospinning Process ◽  
The Body ◽  
Polymer Surfaces ◽  
Area Of Interest ◽  
Properties Of Materials ◽  
Poly Caprolactone

The covalent immobilization of various compounds onto functionalized polymer surfaces has been an area of interest to the researchers in the past decade. Methods that can be used to alter the surface properties of materials to improve performance, biocompatibility or to achieve certain desired effects are a key to continued development of these materials [1]. The artificial scaffolds trying to mimic the architecture of natural human tissues at nanoscale may lead to successful implants within the body [2]. Among various nano-scaled materials, nano fibers produced by electrospinning process offer advantages as comparatively low cost, production of continuous fibers, feasibility of complex and seamless three dimensional shapes and many more. In the present work, polycaprolactone nanofibers were generated by electrospinning process and the scaffolds were functionalized in two different ways i.e. by amination followed by subsequent RGD immobilization and hydrolysis. Thereafter, fibroblast cells behavior was studied on functionalized scaffolds.

Study on realizing the personalized customization of bra cup by solving the inverse problem of bra cup design

2021 ◽  
pp. 004051752110165
Author(s):  
Ziyi Guo ◽  
Yijie Zhang ◽  
Jiazhen Chen ◽  
Ying Long ◽  
Lei Du ◽  
...  
Keyword(s):  
Design Method ◽  
Three Dimensional ◽  
Practical Experience ◽  
The Body ◽  
Free Form ◽  
Target Region ◽  
Optimization Framework ◽  
Breast Shape ◽  
Inverse Design Method ◽  
Cup Design

In the process of bra cup customization, the matching between bra cup surface and breast shape largely depends on the practical experience of designers. To achieve effective customization, this study proposes an inverse design method. This method prescribes the surface of the main test section and subsequently optimizes the corresponding shape of the bra cup, thus minimizing the supremum of pressure in the target region. The optimization framework is mainly based on the particle swarm optimization algorithm and Kriging surrogate model. The inner surface of the bra cup represents the study model, and the three-dimensional morphology of the bra cup is characterized by the free-form deformation. The result exhibits a reduction of 22.51% in the pressure of the design cup as compared to the body size cup. The developed method can contribute to the engineering and personalized customization of the bra cup, thus further improving the fitting of the bra cup.

scholarly journals Application of the finite element method to the design of an ankle orthosis

2021 ◽  
Vol 2130 (1) ◽  
pp. 012013
Author(s):  
D Stefańczak ◽  
J Gajewski ◽  
M Rogala
Keyword(s):  
Finite Element ◽  
Low Cost ◽  
Three Dimensional ◽  
Fem Analysis ◽  
Body Part ◽  
The Body ◽  
Design Stage ◽  
Mechanical Resistance ◽  
Three Dimensional Model ◽  
Element Analysis

Abstract AFO (Ankle-Foot Orthosis), which covers the ankle and foot, protects and supports the ankle joint as well as the structures around it. It contributes to the maintenance of the correct gait cycle. Owing to orthoses, the functional capacity of the body part is significantly improved, and so is the quality of life for the user. Personalized orthoses, which are adapted to the anatomy of the user, are more and more often produced by the additive methods. The use of 3D printing for the manufacturing medical devices is becoming increasingly common due to the low cost of the whole process, short production time and the possibility of the product personalization. One of the stages in manufacturing AFOs with the additive method is to create a three-dimensional model of the orthosis in CAD software. Finite element analysis was performed to assess the mechanical properties of the orthosis. The influence of geometry and the materials used were investigated with FEM analysis software. As a result of structural analysis during the design stage, the assessment of the medical device in terms of its durability and mechanical resistance without putting the user at risk is possible. On the basis of the obtained results, the structure strength was compared.

scholarly journals A low-cost three-dimensional laser surface scanning approach for defining body segment parameters

2017 ◽  
Vol 231 (11) ◽  
pp. 1064-1068 ◽  
Author(s):  
Petros Pandis ◽  
Anthony MJ Bull
Keyword(s):  
Low Cost ◽  
Three Dimensional ◽  
Dynamic Modelling ◽  
The Body ◽  
Parameter Estimates ◽  
Body Segment ◽  
Subject Specific ◽  
Actual Volume ◽  
System Body ◽  
Body Segment Parameters

Body segment parameters are used in many different applications in ergonomics as well as in dynamic modelling of the musculoskeletal system. Body segment parameters can be defined using different methods, including techniques that involve time-consuming manual measurements of the human body, used in conjunction with models or equations. In this study, a scanning technique for measuring subject-specific body segment parameters in an easy, fast, accurate and low-cost way was developed and validated. The scanner can obtain the body segment parameters in a single scanning operation, which takes between 8 and 10 s. The results obtained with the system show a standard deviation of 2.5% in volumetric measurements of the upper limb of a mannequin and 3.1% difference between scanning volume and actual volume. Finally, the maximum mean error for the moment of inertia by scanning a standard-sized homogeneous object was 2.2%. This study shows that a low-cost system can provide quick and accurate subject-specific body segment parameter estimates.

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