Effect of SiC Nanoparticles Content and Milling Time on the Characteristics of Al/SiC Nanocomposite Powders Produced via Mechanical Milling

2013 ◽  
Vol 829 ◽  
pp. 505-509 ◽  
Author(s):  
Farshad Akhlaghi ◽  
Sareh Mosleh-Shirazi

In the present study high energy ball milling was utilized to produce aluminum (Al-6061) matrix nanocomposite powders reinforced with nanosilicon carbide (SiC) particles. The starting materials containing different percentages (1,3 or 5 wt.%) of nanoSiC particles (25-50 nm) and Al (38-63 μm) were co-milled for different times (16, 20, 24 h) to achieve nanocomposite powders. The crystal size of powders were evaluated by quantitative XRD analysis. Laser particle size analysis was used to evaluate the size of powders during milling. The microstructure of powders and their microhardness values were evaluated by Scanning Electron Microscopy (SEM) and a microhardness tester respectively. The results indicated that the crystal size of the matrix alloy decreased by milling time. The increased SiC content up to 3% resulted in increased microhardness of the powders. However, further increase of SiC to 5% resulted in decreased microhardness due to agglomeration. It was concluded that the maximum microhardness together with a uniform distribution of SiC particles within the matrix alloy was obtained after 20 h milling of powder mixture containing 3% of SiC nanoparticles.

2015 ◽  
Vol 820 ◽  
pp. 155-160 ◽  
Author(s):  
Mirele Costa da Silva ◽  
N.C.O. Costa ◽  
D.S. Lira ◽  
Joelda Dantas ◽  
A.C.F.M. Costa ◽  
...  

Among the vast applications in which the α-alumina can apply, the literature has reported researches which aim to achieve better features of these materials varying the obtainment methodology and some post-obtainment techniques. Thus, this paper aims to evaluate how different milling time lengths of 15, 30, 45 and 60 minutes alter the structure and morphology of α-alumina powders synthesized by combustion reaction. The time and temperature of the combustion reaction were evaluated during the synthesis of the alumina. The samples of non-milled and milled alumina were characterized by XRD and particle size analysis. The results showed that the maximum achieved temperature of reaction was 598°C. The milling time length variation did not alter the stable α-Al2O3majority crystal phase present in all samples. The average particle diameter was reduced from 23.3 to 10.5 μm comparing the non-milled and the sample milled for 60s.


Author(s):  
F. Kristaly ◽  
M. Sveda ◽  
A. Sycheva ◽  
T. Miko ◽  
A. Racz ◽  
...  

Ti50Cu25Ni20Sn5 (at.%) powder was subjected to high-energy ball milling at room temperature and -78?C. As a function of the milling time, evaluation of phases, morphology and the refinement of grain size were investigated by scanning electron microscopy (SEM) and X-ray diffraction analysis (XRD), differential scanning calorimetry (DSC), transmission electron microscopy (TEM), and laser-diffraction particle size analysis (PSA). The transformation of the crystalline structure into an amorphous structure and then the transformation into a nanocrystalline structure during further milling was detected. The stress-induced martensitic transformation has taken place after 30 min milling time at both temperatures, the cubic Cu(Ni,Cu)Ti2 phase transforms into the orthogonal structure. The hardness value of powders after 150 min milling time increases from 506 to 780 HV0.01. The milling temperature does not significantly influence the amount of amorphous fraction (33-36 wt.%) but the composition of amorphous content is more influenced by temperature. The interval of crystallite size was between 1.2 and 11.7 nm after 180 min of milling. The amount and the cell parameters of the Sn-containing phases are different between the two milling experiments, owing to the diffusion coefficients of the Sn atom differ to a large extent.


2017 ◽  
Vol 742 ◽  
pp. 165-172 ◽  
Author(s):  
Daniela Penther ◽  
Claudia Fleck ◽  
Alireza Ghasemi ◽  
Ralf Riedel ◽  
Sepideh Kamrani

Magnesium powder in micron scale and various volume fractions of SiC particles with an average diameter of 50 nm were co-milled by a high energy planetary ball mill for up to 25 h to produce Mg-SiC nanocomposite powders. The milled Mg-SiC nanocomposite powders were characterized by scanning electron microscopy (SEM) and laser particle size analysis (PSA) to study morphological evolutions. Furthermore, XRD, TEM, EDAX and SEM analyses were performed to investigate the microstructure of the magnesium matrix and distribution of SiC-reinforcement. It was shown that with addition of and increase in SiC nanoparticle content, finer particles with narrower size distribution are obtained after mechanical milling. The morphology of these particles also became more equiaxed at shorter milling times. The microstructural observation revealed that the milling process ensured uniform distribution of SiC nanoparticles in the magnesium matrix even with a high volume fraction, up to 10 vol%.


2007 ◽  
Vol 553 ◽  
pp. 257-265 ◽  
Author(s):  
Ali Shokuhfar ◽  
M.R. Dashtbayazi ◽  
M.R. Alinejad ◽  
Tolou Shokuhfar

In this research work, a high-energy ball mill has been applied to prepare an Al/SiC nanocomposite. The formation mechanism of the nanocomposite was investigated. This nanocomposite contained the nanocrystalline characteristics. Crystallite size, lattice strain and particle size of the nanocomposite as a function of milling time were determined. SEM micrographs showed that the nanocomposite powders agglomerated after milling. The particle size analysis confirmed the agglomeration of the nanocomposite particles. TEM observations showed that the SiC particles were in the nanometer size and these particles embedded in the Al matrix, and the nanocomposite produced in the final stage of mechanical alloying. In addition, a simple model checked for the refinement of the crystallite and the particle size of nanocomposite.


2013 ◽  
Vol 1513 ◽  
Author(s):  
R.C. Picu ◽  
J.J. Gracio ◽  
G.T. Vincze ◽  
N. Mathew ◽  
T. Schubert ◽  
...  

ABSTRACTIn this work Al-SiC nanocomposites were prepared by high energy ball milling followed by spark plasma sintering of the powder. For this purpose Al micro-powder was mixed with 50 nm diameter SiC nanoparticles. The final composites had grains of approximately 100 nm dimensions, with SiC particles located mostly at grain boundaries. To characterize their mechanical behavior, uniaxial compression, micro- and nano-indentation were performed. Materials with 1vol% SiC as well as nanocrystalline Al produced by the same means with the composite were processed, tested and compared. AA1050 was also considered for reference. It was concluded that the yield stress of the nanocomposite with 1 vol% SiC is 10 times larger than that of regular pure Al (AA1050). Nanocrystalline Al without SiC and processed by the same method has a yield stress 7 times larger than AA1050. Therefore, the largest increase is due to the formation of nanograins, with the SiC particles’ role being primarily that of stabilizing the grains. This was demonstrated by performing annealing experiments at 150°C and 250°C for 2h, in separate experiments.


2016 ◽  
Vol 869 ◽  
pp. 277-282
Author(s):  
Moisés Luiz Parucker ◽  
César Edil da Costa ◽  
Viviane Lilian Soethe

Solid lubricants have had good acceptance when used in problem areas where the conventional lubricants cannot be applied: under extreme temperatures, high charges and in chemically reactive environments. In case of materials manufactured by powder metallurgy, particles of solid lubricants powders can be easily incorporated to the matrix volume at the mixing stage. In operation, this kind of material provides a thin layer of lubricant that prevents direct contact between the surfaces. The present study aimed at incorporating particles of second phase lubricant (h-BN) into a matrix of nickel by high-energy ball milling in order to obtain a self-lubricating composite with homogeneous phase distribution of lubricant in the matrix. Mixtures with 10 vol.% of h-BN varying the milling time of 5, 10, 15 and 20 hours and their relationship ball/powder of 20:1 were performed. The effect of milling time on the morphology and microstructure of the powders was studied by X-ray diffraction, SEM and EDS. The composite powders showed reduction in average particle size with increasing milling time and the milling higher than 5 hours resulted in equiaxial particles and the formation of nickel boride.


2021 ◽  
Author(s):  
Mehnaza Manzoor ◽  
Jagmohan Singh

Abstract The study examined the physical, morphological, thermal, techno-functional, and rheological properties of two apple seed cultivars viz: red delicious (RD) and golden delicious (GD). Physical properties showed that red delicious seeds were significantly (p≤0.05) different in width, geometric mean diameter, arithmetic mean diameter, volume, and surface area than golden delicious seeds. The proximate composition of RD seed flour showed a higher amount of crude protein and fat content than GD seed flour. RD seed flour was significantly different in L*, a*, b* values, bulk density, water/oil absorption capacity and the emulsifying ability than GD seed flour. From particle size analysis it was possible to found that GD was significantly (p≤0.05) lower than RD flour macromolecules. Scanning electron micrographs showed oval/spherical starch granules of small size embedded in a continuous protein matrix. Thermograph revealed exothermic transition enthalpy for both RD and GD seed flour, which indicates a high energy requirement for crystallite melting. The rheological assays revealed high elastic modulus (G′), of seed flours that will help in modifying the texture of foods. This study suggests the potential of apple seeds in the formulation of protein-enriched foods to combat malnutrition while contributing to the reduction in industrial wastage.


2017 ◽  
Vol 36 (4) ◽  
pp. 381-387 ◽  
Author(s):  
Yang Xuan ◽  
Shian Jia ◽  
Laurentiu Nastac

AbstractRecent studies have showed that the microstructure and mechanical properties of A356 alloy can be significantly improved when ultrasonic cavitation and solidification processing is used. This is because during the fabrication of A356 castings, ultrasonic cavitation processing plays an important role in degassing and refining the as-cast microstructure. In the present study, A356 alloy and Al2O3/SiC nanoparticles are used as the matrix alloy and the reinforcements, respectively. Nanoparticles are injected into the molten alloy and dispersed by ultrasonic cavitation. Ultrasonic cavitation was also applied during solidification of these nanocomposites. The microstructure and nanoparticle distribution of the cast samples have been investigated in detail. The current experimental results indicated that ultrasonic cavitation during solidification will greatly improve the microstructure of the samples. Al2O3 and SiC nanoparticle reinforced nanocomposites have different nanoparticle distributions in the matrix.


2019 ◽  
Vol 25 ◽  
pp. 46-68 ◽  
Author(s):  
Ali Akbar Firoozi ◽  
Mohd Raihan Taha ◽  
Tanveer Ahmed Khan ◽  
Farzad Hejazi ◽  
Ali Asghar Firoozi ◽  
...  

Mixing of nano-sized powders with soils (macro-sized powders) is a noteworthy issue for geotechnical projects. Thus, this study examined the horizontal ball mill mixing of nano-copper oxide with kaolinite. Ball milling parameters (rotation speed, weight ratio of balls to powder and milling time) of the planetary ball milling were optimized for proper mixing of nano-copper oxide and kaolinite powder. Results showed that increase in mixing time decreased the agglomeration of nano-copper powders and kaolinite and increased the homogeneity of nano-copper powder with kaolinite particles. The quality of mixing was assessed through intensity and scale of segregation using concentration data obtained through energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD) analyses. It was observed through these two tests that, increase in ball milling time after 6 hours resulted in grain size reduction. Field emission scanning electron microscopy analysis showed that nano-coppers were regularly found on the surface of kaolinite particles after 6 hrs. of horizontal milling at 4:1 ratio of balls to powder mixture. Furthermore, 24 hrs. mixing resulted in grinding of kaolinite particles and hence their size was reduced. Particle size analysis confirmed these results, as the highest size span value of 3.417 was observed after 6 hrs. milling with speed of 200 rpm.


2009 ◽  
Vol 83-86 ◽  
pp. 764-770
Author(s):  
Taha Rostamzadeh ◽  
H. Shahverdi ◽  
R. Sarraf-Mamoory ◽  
A. Shanaghi

Mechanical alloying is one of the most successful methods for the manufacturing of metal matrix nanocomposite powders. In this study, Al/SiC metal matrix composite (MMCp) powders with volume fractions of 5, 10, and 15 percent SiC were successfully obtained after milling the powder for a period of 25 hours at a ball to powder ratio of 15:1 using high energy planetary milling. The Scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses were conducted to investigate the lattice strain of the matrix phase and the microstructure of the nanocomposite powders after 1, 10, and 25 hours of milling time. Also, the morphology of the Al-5%SiC nanocomposite powder was investigated using transmission electron microscopy (TEM). The results show that with the increase of both milling time and the reinforcement phase volume fraction, the lattice strain increases and the average size of aluminum phase crystallites decreases. Eventually, after 25 hours of milling, the nanocomposite powders show a spherical-like morphology and SiC particles were distributed in an aluminum matrix with appropriate order.


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