scholarly journals Local Global Method for the Prediction of Surface Residual Stresses in 3D Turning

2014 ◽  
Vol 996 ◽  
pp. 598-602
Author(s):  
Frédéric Valiorgue ◽  
Mathieu Girinon ◽  
Eric Feulvarch ◽  
Joël Rech ◽  
Philippe Gilles
Keyword(s):  
Numerical Simulation ◽  
Residual Stresses ◽  
Complete Solution ◽  
Workpiece Surface ◽  
Global Method ◽  
Chip Area ◽  
Finish Turning ◽  
Surface Residual Stresses ◽  
Set Up ◽  
Numerical Approaches

Numerical simulation of turning is still one of the best solutions to understand and improve such a process. Since many years, researchers have tried to use several numerical approaches to go round the difficulties and to set up reliable models (Lagrangian, ALE,…). Currently no perfect complete solution is available and it is time to introduce dedicated models prone to simulate partially the phenomena in order to reach specific conditions linked with real industrial problematics. This paper will present a 3D local global method set up to predict surface residual stresses in finish turning. This approach uses two kinds of simulations. A first one that allows reaching thermo mechanical steady state around the cutting edge and the chip area. A second one which sequences the application of the extracted thermo mechanical fields onto the real workpiece surface. The obtained results concerning the residual stresses fields will then be compared with the ones recorded experimentally.

The Compliance Method for Measurement of Near Surface Residual Stresses—Analytical Background

1994 ◽  
Vol 116 (4) ◽  
pp. 550-555 ◽  
Author(s):  
M. Gremaud ◽  
W. Cheng ◽  
I. Finnie ◽  
M. B. Prime
Keyword(s):  
Numerical Simulation ◽  
Residual Stresses ◽  
Random Errors ◽  
Residual Stress Field ◽  
Near Surface ◽  
Surface Residual Stresses ◽  
Zero Shift ◽  
Stress States ◽  
The Stability ◽  
Piecewise Functions

Introducing a thin cut from the surface of a part containing residual stresses produces a change in strain on the surface. When the strains are measured as a function of the depth of the cut, residual stresses near the surface can be estimated using the compliance method. In previous work, the unknown residual stress field was represented by a series of continuous polynomials. The present paper shows that for stress states with steep gradients, superior predictions are obtained by using “overlapping piecewise functions” to represent the stresses. The stability of the method under the influence of random errors and a zero shift is demonstrated by numerical simulation.

scholarly journals Evaluation of the Impact of Residual Stresses in Crack Initiation with the Application of the Crack Compliance Method Part I, Numerical Analysis

2010 ◽  
Vol 24-25 ◽  
pp. 253-259 ◽  
Author(s):  
G. Urriolagoitia-Sosa ◽  
B. Romero-Ángeles ◽  
Luis Héctor Hernández-Gómez ◽  
G. Urriolagoitia-Calderón ◽  
Juan Alfonso Beltrán-Fernández ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Residual Stress ◽  
Numerical Analysis ◽  
Stress Field ◽  
Crack Initiation ◽  
Residual Stresses ◽  
Main Concern ◽  
Residual Stress Field ◽  
Set Up ◽  
The Impact

The understanding of how materials fail is still today a fundamental research problem for scientist and engineers. The main concern is the assessment of the necessary conditions to propagate a crack that will eventually lead to failure. Nevertheless, this kind of analysis tends to be more complicated, when a prior history in the material is taken into consideration and it will be extremely important to recognize all the factors involved in this process. In this work, a numerical simulation of the introduction of residual stresses, which change the crack initiation conditions, in a modified compact tensile specimen to change the condition of crack initiation is presented. Four numerical analyses were carried out; an initial evaluation was performed in a specimen without a crack and it was used for the estimation of a residual stress field produced by an overload; three more cases were simulated and a crack was introduced in each specimen (1 mm, 5 mm and 10 mm, respectively). The overload was then applied to set up a residual stress field into the component; furthermore, in each case the crack compliance method (CCM) was applied to measure the induced residual stress field. By performing this numerical simulation, the accuracy of the crack compliance method can be evaluated. On the other hand, elastic-plastic finite element analysis was utilized for the residual stress estimation. The numerical analysis was based on the mechanical properties of a biocompatible material (AISI 316L). The obtained results provided significant data about diverse factors, like; the manner in which a residual stress field could modify the crack initiation conditions, the convenient set up for induction of a beneficial residual stresses field, as well as useful information that can be applied for the experimental implementation of this research.

scholarly journals Surface residual stresses in finish turning of gamma titanium alloy TiAl(γ)

Mechanik ◽  
2016 ◽  
pp. 1508-1509 ◽  
Author(s):  
Krzysztof Krupa ◽  
Witold Habrat ◽  
Paweł Kocurek ◽  
Jan Sieniawski
Keyword(s):  
Titanium Alloy ◽  
Residual Stresses ◽  
Finish Turning ◽  
Gamma Titanium ◽  
Surface Residual Stresses

Numerical simulation and experimental validation of angular distortion and residual stresses in a T-joint

2015 ◽  
Vol 57 (7-8) ◽  
pp. 628-634
Author(s):  
Jing Chen ◽  
Liying Wang ◽  
Zhendong Shi ◽  
Zhen Dai ◽  
Meiqing Guo
Keyword(s):  
Numerical Simulation ◽  
Residual Stresses ◽  
Experimental Validation ◽  
Angular Distortion

scholarly journals Mechanical properties of rotary swaged steel components

2021 ◽  
Author(s):  
Dhia Charni ◽  
Svetlana Ortmann-Ishkina ◽  
Marius Herrmann ◽  
Christian Schenck ◽  
Jérémy Epp
Keyword(s):  
Mechanical Properties ◽  
Residual Stresses ◽  
Strain Curve ◽  
Dynamic Mechanical Properties ◽  
Process Conditions ◽  
Forming Process ◽  
Rotary Swaging ◽  
Surface Residual Stresses ◽  
Near Net Shape ◽  
As Stress

AbstractThe radial infeed rotary swaging is widely used as a diameter reduction forming process of axisymmetric workpieces, improving the mechanical properties with excellent near net shape forming. In the present study, rotary swaging experiments with different parameter setups were performed on steel tubes and bars under different material states and several resulting property modifications were investigated such as stress-strain curve, hardness, fatigue strength and surface residual stresses. The results show a significant work hardening induced by the rotary swaging process and an improvement in the static and dynamic mechanical properties was observed. Furthermore, the hardness distribution was homogenous in the cross section of the rotary swaged workpieces. Moreover, depending on the process conditions, different residual stresses distribution were generated along the surface.

Stress Corrosion Cracking (SCC) of Nickel-Base Weld Metals in PWR Primary Water

2013 ◽  
Vol 747-748 ◽  
pp. 723-732 ◽  
Author(s):  
Ru Xiong ◽  
Ying Jie Qiao ◽  
Gui Liang Liu
Keyword(s):  
Residual Stresses ◽  
Stress Corrosion ◽  
Stress Corrosion Cracking ◽  
Surface Condition ◽  
Cold Work ◽  
Corrosion Cracking ◽  
Pressurized Water ◽  
Weld Metals ◽  
Surface Residual Stresses ◽  
Primary Water

This discussion reviewed the occurrence of stress corrosion cracking (SCC) of alloys 182 and 82 weld metals in primary water (PWSCC) of pressurized water reactors (PWR) from both operating plants and laboratory experiments. Results from in-service experience showed that more than 340 Alloy 182/82 welds have sustained PWSCC. Most of these cases have been attributed to the presence of high residual stresses produced during the manufacture aside from the inherent tendency for Alloy 182/82 to sustain SCC. The affected welds were not subjected to a stress relief heat treatment with adjacent low alloy steel components. Results from laboratory studies indicated that time-to-cracking of Alloy 82 was a factor of 4 to 10 longer than that for Alloy 182. PWSCC depended strongly on the surface condition, surface residual stresses and surface cold work, which were consistent with the results of in-service failures. Improvements in the resistance of advanced weld metals, Alloys 152 and 52, to PWSCC were discussed.

Finite Element Analyses of Residual Stresses in Typical Welded Joints Used in Nuclear Power Plants and Comparisons With Experiments

2010 ◽  
Author(s):  
Dean Deng ◽  
Kazuo Ogawa ◽  
Nobuyoshi Yanagida ◽  
Koichi Saito
Keyword(s):  
Numerical Simulation ◽  
Residual Stress ◽  
Residual Stresses ◽  
Welded Joints ◽  
Nuclear Power ◽  
Power Plants ◽  
Butt Joint ◽  
Welding Residual Stress ◽  
Dissimilar Metal ◽  
Water Reactors

Recent discoveries of stress corrosion cracking (SCC) at nickel-based metals in pressurized water reactors (PWRs) and boiling water reactors (BWRs) have raised concerns about safety and integrity of plant components. It has been recognized that welding residual stress is an important factor causing the issue of SCC in a weldment. In this study, both numerical simulation technology and experimental method were employed to investigate the characteristics of welding residual stress distribution in several typical welded joints, which are used in nuclear power plants. These joints include a thick plate butt-welded Alloy 600 joint, a dissimilar metal J-groove set-in joint and a dissimilar metal girth-butt joint. First of all, numerical simulation technology was used to predict welding residual stresses in these three joints, and the influence of heat source model on welding residual stress was examined. Meanwhile, the influence of other thermal processes such as cladding, buttering and heat treatment on the final residual stresses in the dissimilar metal girth-butt joint was also clarified. Secondly, we also measured the residual stresses in three corresponding mock-ups. Finally, the comparisons of the simulation results and the measured data have shed light on how to effectively simulate welding residual stress in these typical joints.

Simulation and Analysis of Swing Motion of Lifting Load System on Rescue Vehicle

2012 ◽  
Vol 538-541 ◽  
pp. 725-729
Author(s):  
Han Ming Liu ◽  
Heng Zhao ◽  
Ning Li
Keyword(s):  
Numerical Simulation ◽  
Theoretical Basis ◽  
Safety Assessment ◽  
Kinematic Model ◽  
Excitation Frequency ◽  
Lagrange’S Equation ◽  
Set Up

In lifting, remoted operated dive vehicle（ROV） may swing with the effect of wave. Based on the general form of Lagrange’s equation, a 3-DOF nonlinear swing motion kinematic model was set up. The kinematic response was studied using methods of numerical simulation. The results demonstrated that the kinematic response depends on the length of cable, lifting speed and excitation frequency. Conclusions drawn from this work can be used for safety assessment and theoretical basis for lifting ROV.

Influence of Milling Parameters on Surface Residual Stresses of 7050-T7451 Aluminum Alloy

2012 ◽  
Vol 723 ◽  
pp. 208-213 ◽  
Author(s):  
Yi Wan ◽  
Chen Li ◽  
Zhan Qiang Liu ◽  
Shu Feng Sun
Keyword(s):  
Aluminum Alloy ◽  
Residual Stresses ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Milling Process ◽  
X Ray Diffraction ◽  
Orthogonal Direction ◽  
Mechanical Coupling ◽  
Surface Residual Stresses ◽  
Compressive Residual Stresses

Residual stresses generated in milling process affect the performance of machined components. Milling residual stresses correlate closely with the cutting parameters. In this paper, the generation and distribution of surface residual stresses in milling of aluminum alloy 7050-T7451 was investigated. The cutting speed changes from 300m/min to 3000m/min. In the experiments, the residual stresses on the surface of specimen are detected by X-ray diffraction technique. The result shows that compressive residual stresses are generated when cutting speed is under 500 m/min. In feed and its orthogonal direction, the effect of cutting speed and feed rate on residual stresses is similar. The formation of the residual stresses can be explained by thermo-mechanical coupling effects.

Sign in / Sign up

Export Citation Format

Share Document