Diffusion Layers with Ti and Ti+Al Formed on 316L Austenitic Steel by a Pack Cementation Procedure

2011 ◽  
Vol 312-315 ◽  
pp. 13-19 ◽  
Author(s):  
Iulia Mirela Britchi ◽  
Mircea Olteanu ◽  
Niculae Ene ◽  
Petru Nita

Pack cementation procedure implies the use of a powder mixture containing the diffusive elements, which in our case are either Ti or Ti+Al, Al2O3 and NHCl as activator. In the case of titanizing the powder mixture contained 77% in weight Ti, while for alumino-titanizing Al/Ti = 1/5 ratio was employed. NH4Cl content was 3% in weight in all cases. Aluminium additions to the powder mixtures led to a decrease of the process temperature. Activation energy for the aluminizing of austenitic 316L steel is 73.87 KJ/mol, much smaller than for the titanizing, 257.86 KJ/mol. Activation energy for alumino-titanizing, in the same conditions, is 146.01 KJ/mol. All diffusion coatings, in the Ti – 316L and Ti+Al – 316L couples are formed of two layers having different structures and compositions. All couples were investigated by optical microscopy, electron microscopy (SEM and EDX), X-ray diffraction and microhardness trials.

2019 ◽  
Vol 55 (2) ◽  
pp. 217-225
Author(s):  
S. Nouri ◽  
M. Azadeh

In this research, formation of aluminide/silicide diffusion coatings on ?-TiAl[Ti-48Al-2Nb?2Cr (at.%)] alloy using gasphase diffusion pack cementation process has been investigated. The application of powder mixtures with various chemical compositions in the pack cementation process performed at 1000oC for 6 hours in order to achieve simultaneous diffusion of Al and Si, showed that the composition of the powder mixture could have a significant effect on the structure and thickness of the aluminide/silicide coatings. The identification and analysis of aluminide/silicide microstructures formed as a result of simultaneous diffusion of Al and Si, which was comprehensively and qualitatively done for the first time in this study, showed that the sequential mechanism is dominant in the formation of the above-mentioned coatings. Furthermore, Kirkendall phenomenon and volumetric changes caused by the formation of Ti5Si3 and Ti5Si4, were considered as the two dominant mechanisms in the formation of porous segregated structure in these coatings. In this study, the effect of decreasing the activity of Si, through two approaches of reducing the amount of Si in the powder mixture and using Al- 20wt.%Si alloyed powder instead of pure Al and Si depositing elements, on the microstructural modification coatings was investigated. The results showed that reducing the Si activity at the surface of the coating and, consequently, reducing the flux of active silicon atoms (JSi), has a significant effect on the formation of coating with an ideal structure.


2010 ◽  
Vol 297-301 ◽  
pp. 1-7 ◽  
Author(s):  
Iulia Mirela Britchi ◽  
Niculae Ene ◽  
Mircea Olteanu ◽  
Eugeniu Vasile ◽  
Petru Nita ◽  
...  

Samples of 316L austenitic steel were submitted to a thermochemical treatment which implies surface diffusion of Al and Ti. The technique of pack cementation with NH4Cl as activator was employed. The powder mixture was made of aluminium, titanium, aluminium oxide and ammonium chloride. The same ratio of Al : Ti = 1 : 5 was used in all experiments. The variables were temperature and time. As a function of these parameters, diffusion layers of different thicknesses were obtained. The samples were analyzed by optical microscopy, scanning electron microscopy (SEM) and energy dispersive X-ray microanalysis (EDX), X-ray diffraction and Vickers microhardness trials. All layers were formed by diffusion with reaction and present two zones with different structures and compositions and therefore different properties. The Ti3NiAl2N compound was identified by X-ray diffraction. The presence of this compound in the diffusion coatings increases the superficial hardness of the samples.


2009 ◽  
Vol 610-613 ◽  
pp. 1150-1154
Author(s):  
Ai Lan Fan ◽  
Cheng Gang Zhi ◽  
Lin Hai Tian ◽  
Lin Qin ◽  
Bin Tang

The Mo surface modified layer on Ti6Al4V alloy was obtained by the plasma surface alloying technique. The structure and composition of the Mo modified Ti6Al4V alloy was investigated by X-ray diffraction (XRD) and glow discharge optical emission spectroscopy (GDOES). The Mo modified layer contains Mo coating on subsurface and diffusion layers between the subsurface and substrate. The X- ray diffraction analysis of the Mo modified Ti6Al4V alloy reveals that the outmost surface of the Mo modified Ti6Al4V alloy is composed of pure Mo. The electrochemical corrosion performance of the Mo modified Ti6Al4V alloy in 25°C Hank’s solution was investigated and compared with that of Ti6Al4V alloy. Results indicate that the self-corroding electric potential and the corrosion-rate of the Mo modified Ti6Al4V alloy are higher than that of Ti6Al4V alloy in 25°C Hank’s solution.


2012 ◽  
Vol 194 ◽  
pp. 187-193 ◽  
Author(s):  
J.M. Loureiro ◽  
Benilde F.O. Costa ◽  
Gerard Le Caër ◽  
Bernard Malaman

Ternary alloys, (Fe50−x/2Co50−x/2)Snx(x ≤ 33 at.%), are prepared by mechanical alloying from powder mixtures of the three elements. As-milled alloys are studied by X-ray diffraction and 57Fe and 119Sn Mössbauer spectroscopy. The solubility of Sn in near-equiatomic bcc FeCo is increased from ~0.5 at. % at equilibrium to ~20 at.% in the used milling conditions. The average 119Sn hyperfine magnetic field at room temperature is larger, for any x, than the corresponding fields in mechanically alloyed Fe-Sn solid solutions.


1988 ◽  
Vol 66 (5) ◽  
pp. 373-375 ◽  
Author(s):  
C. J. Arsenault ◽  
D. E. Brodie

Zn-rich and P-rich amorphous Zn3P2 thin films were prepared by co-evaporation of the excess element during the normal Zn3P2 deposition. X-ray diffraction techniques were used to investigate the structural properties and the crystallization process. Agglomeration of the excess element within the as-made amorphous Zn3P2 thin film accounted for the structural properties observed after annealing the sample. Electrical measurements showed that excess Zn reduces the conductivity activation energy and increases the conductivity, while excess P up to 15 at.% does not alter the electrical properties significantly.


2010 ◽  
Vol 654-656 ◽  
pp. 1106-1109
Author(s):  
Ya Qiong He ◽  
Chang Hui Mao ◽  
Jian Yang

Nanocrystalline Fe-Co alloy powders, which were prepared by high-energy mechanical milling, were nitrided under the mixing gas of NH3/H2 in the temperature range from 380°C to 510°C. X-ray diffraction (XRD) was used to analyze the grain size and reaction during the processing. The magnetic properties of the nitrided powders were measured by Vibrating Sample Magnetometer (VSM). The results show that with the appearance of Fe4N phase after nitride treatment, and the grain-size of FeCo phase decreases with the increase of nitridation temperature between 380°C to 450°C.The saturation magnetization of nitrided alloy powder treated at 480°C is about 18% higher than that of the initial Fe-Co alloy powder, accompanied by the reduction of the coercivity. Transmission electron microscope (TEM) was used, attempting to further analyze the effect of Fe4N phase on microstructure and magnetic properties of the powder mixtures.


2012 ◽  
Vol 620 ◽  
pp. 384-388
Author(s):  
Sharifah Aishah Syed Salim ◽  
Julie Juliewatty Mohamed ◽  
Zainal Arifin Ahmad ◽  
Zainal Arifin Ahmad

Numerous methods have been used to produce high purity TiC. There is no previous study has been reported on the formation using single elemental powders of Titanium (Ti) and Carbon (C) with addition Nickel (Ni) by tungsten inert gas (TIG) weld method. In this work, TiC was synthesized via TIG method by arc melting elemental powder mixture of Ti and C at ~5 second (s) and 80 ampere (A). The effect Ni contents on TiC formation was investigated. The mixed raw material was ball milled for 24 hours followed by synthesis via TIG method. The arced samples were characterized by X-ray diffraction (XRD) and Scanning electron microscope (SEM). It was revealed, that small amount of Ni additive to the metal powder allows the production of dense and tough TiC.


2019 ◽  
Vol 66 (2) ◽  
pp. 236-241 ◽  
Author(s):  
Somrerk Chandra-Ambhorn ◽  
Neramit Krasaelom ◽  
Tummaporn Thublaor ◽  
Sirichai Leelachao

Purpose This study aims to apply the pack cementation to develop the Fe-Al layers on the surface of FC 25 cast iron in order to increase the high-temperature corrosion resistance of the alloy. Design/methodology/approach Pack cementation was applied on the surface of FC 25 cast iron at 1,050°C. The bare and aluminised alloys were subjected to the oxidation test in 20 per cent O2-N2 at 850 °C. Scanning electron microscopy equipped with energy-dispersive X-ray spectroscopy and X-ray diffraction (XRD) were used for characterisation. Findings The layers of pack cementation consisted of Fe2Al5, FeAl2 and FeAl, and solid solution alloyed with Al. The oxidation kinetics of the bare cast iron was parabolic. Mass gain of the aluminised cast iron was significantly decreased compared with that of the bare cast iron. This was because of the protective alumina formation on the aluminised alloy surface. Al in the Fe–Al layer also tended to be homogenised during oxidation. Originality/value Even though the aluminising of alloys was extensively studied, the application of that process to the FC 25 cast iron grade was originally developed in this work. The significantly reduced mass gain of the aluminised FC 25 cast iron makes the studied alloy be promising for the use as a valve seat insert in an agricultural single-cylinder four-stroke engine, which might be run by using a relatively cheaper fuel, i.e. LPG, but as a consequence requires the higher oxidation resistance of the engine parts.


2018 ◽  
Vol 54 (3) ◽  
pp. 377-384
Author(s):  
J. Piroskova ◽  
J. Trpcevska ◽  
D. Orac ◽  
M. Laubertova ◽  
H. Horvathova ◽  
...  

This article deals with hydrometallurgical treatment with the subsequent precipitation of zinc from hazardous waste Sal- Ammoniac Skimming produced in wet hot-dip galvanizing process. Chemical analysis showed that skimming contained 46.64% Zn. X-ray diffraction analysis identified the Zn(OH)Cl phase (96.36%) and NH4Cl (3.64%) in Sal-Ammoniac Skimming. The skimming was first subjected to leaching in order to extract zinc into the solution containing HCl, followed by precipitation of the zinc. The experiments were performed in a medium of HCl at concentrations of 0.25, 0.5, 1 and 2M. Complete dissolution of zinc was achieved in 0.5M HCl solution, at 40?C, L:S=20, max. 30 min. The apparent activation energy of leaching reaction by hydrochloric acid solution was Ea=5.543 kJ mol-1. Zn precipitation was carried out using Na2CO3 and NaOH. Zinc oxide with a purity of about 99% was obtained directly from the solution of 6M NaOH at a temperature of 60?C ? 80?Cat pH 8.8.


Chemija ◽  
2020 ◽  
Vol 31 (3) ◽  
Author(s):  
Ehab AlShamaileh ◽  
Muayad Esaifan ◽  
Qusay Abu-Afifeh

The formation of metal oxide-based hydroxysodalite by alkali-activation of kaolinite is studied using X-ray diffraction (XRD) study and differential scanning calorimetry (DSC) analysis. Different metal oxides (CoO, MgO, FeO and SiO2) were used to form the metal oxide-based hydroxysodalite. The transformation from kaolinite into hydroxysodalite is confirmed by XRD. In the thermodynamic study, the maximum peak temperatures for DSC curves at various heating rates were used to determine the activation energy (Ea) of the hydroxysodalite formation. With magnesium oxide and cobalt oxide, the formation process was found to be exothermic while it was endothermic with iron oxide.


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