Fabrication and Strength Properties of LPS-SiC Ceramics

2005 ◽  
Vol 287 ◽  
pp. 183-188 ◽  
Author(s):  
Yi Hyun Park ◽  
Dong Hyun Kim ◽  
Han Ki Yoon ◽  
Akira Kohyama
Keyword(s):  
Elastic Modulus ◽  
High Temperature ◽  
Flexural Strength ◽  
Hot Pressing ◽  
Average Particle Size ◽  
Process Temperature ◽  
Average Particle ◽  
Pressing Method ◽  
Temperature And Pressure ◽  
Sic Composites

SiC materials have been extensively studied for high temperature components in advanced energy system and advanced gas turbine. SiCf/SiC composites are promising for various structural materials. But, high temperature and pressure lead to the degradation of the reinforcing fiber during the hot pressing. Therefore, reduction of the process temperature and pressure is key requirements for the fabrication of SiCf/SiC composites by hot pressing method. In the present work, monolithic LPS-SiC was fabricated by hot pressing method at various temperatures. The starting powder was high purity β-SiC nano-powder with an average particle size of 30nm. Compositions of sintering additives were Al2O3 / Y2O3 = 0.7 and 1.5 (wt.%). Monolithic LPS-SiC was evaluated in terms of sintering density, micro-structure, flexural strength, elastic modulus and so on. Sintered density, flexural strength and elastic modulus of fabricated LPS-SiC increased with increasing the process temperature. Particularly, relative density of LPS-SiC fabricated at 1820oC with additive composition of Al2O3/Y2O3=1.5(wt.%) was 95%. Also, flexural strength and elastic modulus were 900MPa and 220GPa, respectively. In the fracture surface of this specimen, the size and shape of SiC grains grew up and changed. Also, tortuous crack paths and occurrence of interfacial debonding were observed.

Effect of Sintering Additives on Fabrication Properties of Liquid Phase Sintered SiC

2005 ◽  
Vol 297-300 ◽  
pp. 2539-2544 ◽  
Author(s):  
Han Ki Yoon ◽  
Yi Hyun Park ◽  
Joon Soo Park ◽  
Akira Kohyama
Keyword(s):  
Fracture Toughness ◽  
High Temperature ◽  
Liquid Phase ◽  
Hot Pressing ◽  
Bending Test ◽  
Average Particle ◽  
Pressing Method ◽  
Sintering Additives ◽  
Temperature And Pressure ◽  
Sic Composites

SiC has been extensively studied for high temperature components in advanced energy system and gas turbine because of its excellent high temperature mechanical properties and good thermal-chemical stability etc. However, the brittle characteristics of SiC such as low fracture toughness and low strain-to fracture still impose a severe limitation on practical applications of SiC materials. For these reasons, SiCf/SiC composites can be considered as a promising for various structural materials, because of their good fracture toughness compared with monolithic SiC. But, high temperature and pressure lead to the degradation of the reinforcing fiber during the hot pressing. Therefore, reduction of sintering temperature and pressure is key requirements for the fabrication of SiCf/SiC composites by hot pressing method. In the present work, monolithic Liquid Phase Sintered SiC (LPS-SiC) was fabricated by hot pressing method in Ar atmosphere at 1800oC under 20MPa using Al2O3, Y2O3 and SiO2 as sintering additives. The starting powder was high purity β-SiC nano-powder with an average particle size of 30nm. The characterization of LPS-SiC was investigated by means of SEM and three point bending test. Base on the composition of sintering additives-, microstructure- and mechanical property correlation, the compositions of sintering additives are discussed.

Effect of Processing Condition on the Microstructure and Mechanical Properties of Ti3SiC2/SiC Composites

2010 ◽  
Vol 658 ◽  
pp. 352-355 ◽  
Author(s):  
Hong Feng Yin ◽  
Lin Lin Lu
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Flexural Strength ◽  
Hot Pressing ◽  
Processing Condition ◽  
High Porosity ◽  
Pressing Temperature ◽  
Pressing Method ◽  
Microstructure And Mechanical Properties ◽  
Sic Composites

Ti3SiC2/SiC composites were fabricated by reactive hot pressing method. Effect of processing condition on the microstructure and mechanical properties of the composites were investigated. The results showed that: (1) Hot-pressing temperature influenced the phase constituent of Ti3SiC2/SiC composites. The flexural strength and fracture toughness of composites increased with hot pressing temperature. (2) The flexural strength and fracture toughness of composites increased when the content of SiC was increased. When the SiC content was 30wt% the flexural strength and fracture toughness of Ti3SiC2/SiC composite were 371MPa and 6.9MPa•m1/2 respectively. However, when the content of SiC reached 50wt%, the flexural strength and fracture toughness of composites decreased due to high porosity in the composites. (3) The flexural strength and fracture toughness of composites increased with the particle size of SiC added in composites. (4) Ti3SiC2/SiC composites were non-brittle at room temperature.

Property and Microstructure of CNTs/AlN Ceramics

2010 ◽  
Vol 434-435 ◽  
pp. 48-49 ◽  
Author(s):  
Hong Lei Wang ◽  
Xin Gui Zhou ◽  
Hai Jiao Yu ◽  
Shuang Zhao ◽  
Zheng Luo
Keyword(s):  
Thermal Conductivity ◽  
High Temperature ◽  
Fracture Surface ◽  
Flexural Strength ◽  
Grain Boundary ◽  
Bulk Density ◽  
Hot Pressing ◽  
Microstructure Observation ◽  
High Temperature And Pressure ◽  
Temperature And Pressure

CNTs/AlN ceramics were fabricated by hot-pressing and their bulk density, flexural strength, thermal conductivity were characterized. The microstructure was also investigated. The fracture surface were analyzed by SEM. TEM was used for analyzing the microstructure. It is found that the density, mechanic and thermal-conductivity properties markedly decreased as the CNTs reinforced AlN ceramic; through microstructure observation, the conglomeration of CNTs mostly exist among the AlN grain boundary, and the CNTs were scathed by the high temperature and pressure of the hot-pressing.

Tribological Characteristics Manufactures SiC by Liquid Phase Sintered Method

2006 ◽  
Vol 324-325 ◽  
pp. 1177-1180
Author(s):  
Won Jo Park ◽  
Sun Chul Huh ◽  
Sung Ho Park ◽  
Hong Tae Song
Keyword(s):  
Wear Resistance ◽  
Liquid Phase ◽  
Coefficient Of Thermal Expansion ◽  
Average Particle Size ◽  
High Temperature Strength ◽  
Average Particle ◽  
Pressing Method ◽  
Sintering Additives ◽  
Resistance To Oxidation ◽  
Sic Composites

SiC materials have excellent high temperature strength, low coefficient of thermal expansion, good resistance to oxidation and good thermal and chemical stability etc. In this study, monolithic liquid phase sintered SiC (LPS-SiC) was made by hot pressing method with nano-SiC powder an average particle size is 30nm and less. Alumina (Al2O3), yttria (Y2O3) and silica (SiO2) particles were used for sintering additives. To investigate effects of SiO2, Al2O3/Y2O3 composition was fixed and then ratios of SiO2 were changed as seven kinds. Materials have been sintered for 1 hour at 1760, 1780 and 1800 under the pressure of 20MPa. The system of sintering additives which affects a property of sintering as well as the influence depending on compositions of sintering additives were investigated by measurement of density, mechanical properties such as Vickers hardness and sliding wear resistance were investigated to make sure of the optimum condition which is about matrix of SiCf/SiC composites. The abrasion test condition applies to load of 20N at 100rpm for 20min. Sintered density, abrasion property of fabricated LPS-SiC increased with increasing the sintering temperature. In case of LPS-SiC with low SiO2 content, has very excellent wear resistance.

scholarly journals Effect of ZrB2 Particle Size on Pressureless Sintering of ZrB2 - ß-Sic Composites

2019 ◽  
Author(s):  
Rosa Maria da Rocha ◽  
Frank Ferrer Sene ◽  
Mariah de Oliveira Juliani ◽  
Caroline Oliveira Davi
Keyword(s):  
Particle Size ◽  
Flexural Strength ◽  
Average Particle Size ◽  
Theoretical Density ◽  
Average Particle ◽  
Pressureless Sintering ◽  
High Melting Temperature ◽  
Powder Samples ◽  
Effect Of Particle Size ◽  
Sic Composites

Zirconium diboride is an ultra high temperature ceramic material that leads this emerging class of materials because of its distinct combination of properties, including high melting temperature (> 3000 °C) and the lowest theoretical density (6.09 g·cm-3) among the borides. This combination of properties makes ZrB2 candidate for airframe leading edges on sharp-bodied reentry vehicles. In this work, the effect of particle size of ZrB2 on the pressureless sintering of ZrB2-SiC composites was studied, using ZrB2 powder with average particle size of 2.6 and 14.2µm. Four different vol% concentration of ß-SiC (0, 10, 20 and 30 vol%) were added to as-received and planetary milled ZrB2 powder. Samples were pressureless sintered at 2050 °C/1h in argon atmosphere. The reduction of initial ZrB2 particle size led to composites with better results of densification, mechanical properties and oxidation resistance regardless ß-SiC addition, showing relative densities around 92.5 %Theoretical Density (Td) and flexural strength and microhardness around 260 MPa and 17.5 GPa, respectively. Composites processed with as-received ZrB2 powder showed increasing in densification and flexural strength with the SiC content increasing. Relative density varied from 74.7 to 90.8 %TD and flexural strength from 102 to 241 MPa, for 0 and 30 vol% of SiC, respectively.

scholarly journals High-Temperature Synthesis of Metal–Matrix Composites (Ni-Ti)-TiB2

2021 ◽  
Vol 11 (5) ◽  
pp. 2426
Author(s):  
Vladimir Promakhov ◽  
Alexey Matveev ◽  
Nikita Schulz ◽  
Mikhail Grigoriev ◽  
Andrey Olisov ◽  
...  
Keyword(s):  
High Temperature ◽  
Composite Materials ◽  
Metal Matrix Composite ◽  
Matrix Composite ◽  
Metal Matrix ◽  
Average Particle Size ◽  
Synthesis Process ◽  
Average Particle ◽  
Temperature Synthesis ◽  
High Temperature Synthesis

Currently, metal–matrix composite materials are some of the most promising types of materials, and they combine the advantages of a metal matrix and reinforcing particles/fibres. Within the framework of this article, the high-temperature synthesis of metal–matrix composite materials based on the (Ni-Ti)-TiB2 system was studied. The selected approaches make it possible to obtain composite materials of various compositions without contamination and with a high degree of energy efficiency during production processes. Combustion processes in the samples of a 63.5 wt.% NiB + 36.5 wt.% Ti mixture and the phase composition and structure of the synthesis products were researched. It has been established that the synthesis process in the samples proceeds via the spin combustion mechanism. It has been shown that self-propagating high-temperature synthesis (SHS) powder particles have a composite structure and consist of a Ni-Ti matrix and TiB2 reinforcement inclusions that are uniformly distributed inside it. The inclusion size lies in the range between 0.1 and 4 µm, and the average particle size is 0.57 µm. The obtained metal-matrix composite materials can be used in additive manufacturing technologies as ligatures for heat-resistant alloys, as well as for the synthesis of composites using traditional methods of powder metallurgy.

Mechanical Property of Porous Titanium Produced by Spark Plasma Sintering

2008 ◽  
Vol 385-387 ◽  
pp. 637-640 ◽  
Author(s):  
Yuki Sakamoto ◽  
Shigeaki Moriyama ◽  
Masahiro Endo ◽  
Yuji Kawakami
Keyword(s):  
Elastic Modulus ◽  
Spark Plasma Sintering ◽  
Average Particle Size ◽  
Pure Titanium ◽  
Porous Titanium ◽  
Human Bone ◽  
Average Particle ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Biological Reaction

Titanium has widely been used as a biomaterial because of its excellent corrosion resistance and biocompatibility. However, problems with respect to biological reaction and fitness of elastic modulus for human bone or tooth have yet to be solved. Porous titanium is expected to be a promising material to solve these problems. The aim of this study is to clarify the effect of the porous structure of this material on the biomechanical compatibility. The spherical pure titanium powder, with an average particle size of 100 µm, was sintered by spark plasma sintering. The sintered porous titanium compacts had a porosity of 33 %. The specimens were machined from the sintered compacts for the evaluation of the mechanical properties. The elastic modulus indicated a value close to human bone, while the tensile and compressive strengths showed lower values than those of human bone.

Properties of Copper and Molybdenum Sulfide Powders Produced by Self-Propagating High-Temperature Synthesis

2013 ◽  
Vol 872 ◽  
pp. 191-196 ◽  
Author(s):  
Farabi Bozheyev ◽  
Vladimir V. An ◽  
Yuriy Irtegov
Keyword(s):  
High Temperature ◽  
Molybdenum Disulfide ◽  
Copper Sulfide ◽  
Average Particle Size ◽  
Electrical Explosion ◽  
Molybdenum Sulfide ◽  
Average Particle ◽  
Temperature Synthesis ◽  
High Temperature Synthesis ◽  
Electrical Explosion Of Wires

Copper and molybdenum sulfide nanopowders were prepared by self-propagating high-temperature synthesis in argon. The initial copper powder and molybdenum powder were produced by electric spark dispersion in hexane and by electrical explosion of wires (EEW) in argon, respectively. The powders were studied by electron microscopy, X-ray diffraction and Raman spectroscopy. The copper sulfide main phase is hexagonal 2H-CuS, whereas hexagonal 2H-MoS2 and rhombohedral 3R-MoS2 are characteristic for molybdenum disulfide. The lattice parameters of copper and molybdenum sulfides were calculated. The average particle size of copper sulfide and molybdenum disulfide powders was about 50 nm and 80 nm, respectively.

Formation of Fe3AlC Base Alloy by Mechanical Alloying and Vacuum Hot Pressing

2007 ◽  
Vol 534-536 ◽  
pp. 189-192 ◽  
Author(s):  
Kazuo Isonishi
Keyword(s):  
Mechanical Alloying ◽  
Hot Pressing ◽  
Base Alloy ◽  
Average Particle Size ◽  
Processing Route ◽  
Full Density ◽  
Second Phase ◽  
Average Particle ◽  
Vacuum Hot Pressing ◽  
Metallurgical Processing

Fabrication of Fe3AlC matrix in-situ composite, reinforced by a FeAl phase, was studied by using the powder metallurgical processing route. Especially, in order to disperse the second phase more finely, we chose the mechanical alloying process. We investigated the microstructural and mechanical properties of the consolidated material. After consolidation by vacuum hot pressing, the compact showed almost full density and consisted of a Fe3AlC matrix and FeAl second phase (average particle size was less than 1μm). The compact showed HV746, which was higher than that of the arc melted Fe3AlC monolithic material, HV650.

Microstructure and Mechanical Properties of SiC Whisker-Reinforced ZrB2 Ultra-High Temperature Ceramic

2008 ◽  
Vol 368-372 ◽  
pp. 1730-1732 ◽  
Author(s):  
Ping Hu ◽  
Xing Hong Zhang ◽  
Jie Cai Han ◽  
Song He Meng ◽  
Bao Lin Wang
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
High Temperature ◽  
Flexural Strength ◽  
Hot Pressing ◽  
Room Temperature ◽  
Pressing Temperature ◽  
Sintering Time ◽  
Microstructure And Mechanical Properties ◽  
Ultra High Temperature

SiC whisker-reinforced ZrB2 matrix ultra-high temperature ceramic were prepared at 2000°C for 1 h under 30MPa by hot pressing and the effects of whisker on flexural strength and fracture toughness of the composites was examined. The flexural strength and fracture toughness are 510±25MPa and 4.05±0.20MPa⋅m1/2 at room temperature, respectively. Comparing with the SiC particles-reinforced ZrB2 ceramic, no significant increase in both strength and toughness was observed. The microstructure of the composite showed that the SiC whisker was destroyed because the SiC whisker degraded due to rapid atom diffusivity at high temperature. The results suggested that some related parameters such as the lower hot-pressing temperature, a short sintering time should be controlled in order to obtain SiC whiskerreinforced ZrB2 composite with high properties.

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