Formation of Fe3AlC Base Alloy by Mechanical Alloying and Vacuum Hot Pressing

2007 ◽  
Vol 534-536 ◽  
pp. 189-192 ◽  
Author(s):  
Kazuo Isonishi

Fabrication of Fe3AlC matrix in-situ composite, reinforced by a FeAl phase, was studied by using the powder metallurgical processing route. Especially, in order to disperse the second phase more finely, we chose the mechanical alloying process. We investigated the microstructural and mechanical properties of the consolidated material. After consolidation by vacuum hot pressing, the compact showed almost full density and consisted of a Fe3AlC matrix and FeAl second phase (average particle size was less than 1μm). The compact showed HV746, which was higher than that of the arc melted Fe3AlC monolithic material, HV650.

2011 ◽  
Vol 695 ◽  
pp. 69-72
Author(s):  
Il Ho Kim ◽  
Joon Chul Kwon ◽  
Young Geun Lee ◽  
Sung Lim Ryu ◽  
Man Soon Yoon ◽  
...  

Half-Heusler alloys are one of the potential thermoelectric materials for medium to high temperature range application. As a part of fundamental study to establish processing route and to observe thermoelectric properties in undoped state, ZrCoSb was selected, processed and evaluated. In an attempt to produce a half-Heusler thermoelectric materials having ultra fine grain structures, ZrCoSb was synthesized by mechanical alloying of stoichiometric elemental powder compositions, and consolidated by vacuum hot pressing. Phase transformations during mechanical alloying and hot consolidation were investigated using XRD, SEM and EDS. Single-phase, half-Heusler was successfully produced by vacuum hot pressing using as-milled powders without subsequent annealing. Thermoelectric properties as functions of temperature were evaluated in terms of Seebeek coefficient, electrical conductivity, thermal conductivity and the figure of merit for the hot pressed specimens. Mechanically alloyed half-Heusler phase, ZrCoSb, appeared to have a great potential as a thermoelectric materials in this study.


2007 ◽  
Vol 534-536 ◽  
pp. 1425-1428
Author(s):  
Soon Chul Ur ◽  
Joon Chul Kwon ◽  
Moon Kwan Choi ◽  
Soon Young Kweon ◽  
Tae Whan Hong ◽  
...  

Undoped CoSb3 powders were synthesized by mechanical alloying of elemental powders using a nominal stoichiometric composition. Nanostructured, single-phase skutterudite CoSb3 was successfully produced by vacuum hot pressing using as-milled powders without subsequent annealing. Phase transformations during synthesis were investigated using XRD, and microstructure was observed using SEM and TEM. Thermoelectric properties in terms of Seebeck coefficient, electrical conductivity, thermal conductivity and figure of merit were systematically measured and compared with the results of analogous studies. Lattice thermal conductivity was reduced owing to increasing phonon scattering in nanostructured CoSb3, leading to enhancement in the thermoelectric figure of merit. Mechanical Alloying associated with vacuum hot pressing technique offers an alternative potential processing route for the production of skutterudites.


2007 ◽  
Vol 534-536 ◽  
pp. 177-180
Author(s):  
Soon Chul Ur ◽  
Joon Chul Kwon ◽  
Il Ho Kim

Fe doped skutterudite CoSb3 with a nominal composition of FexCo1-xSb12 (0≤x≤2.5) have been synthesized by mechanical alloying (MA) of elemental powders, followed by vacuum hot pressing. Phase transformations during mechanical alloying and vacuum hot pressing were systematically investigated using XRD. Single phase skutterudite was successfully produced by vacuum hot pressing using as-milled powders without subsequent annealing. However, second phase in the form of marcasite structure FeSb2 was found to exist in case of x≥2, suggesting the solubility limit of Fe with Co in this system. Thermoelectric properties as functions of temperature and Fe contents were evaluated for the hot pressed specimens. Fe doping up to x=1.5 with Co in FexCo4-xSb12 appeared to increase thermoelectric figure of merit (ZT) and the maximum ZT was found to be 0.78 at 525K in this study.


2004 ◽  
Vol 36 (3) ◽  
pp. 205-211 ◽  
Author(s):  
Viseslava Rajkovic ◽  
Olivera Eric ◽  
Dusan Bozic ◽  
M. Mitkov ◽  
Endre Romhanji

The copper matrix has been dispersion strengthened with 3wt.%Al2O3 by mechanical alloying. Commercial alumina powder with an average particle size of 0.75mm was used for alloying. The mechanical alloying process was performed in a planetary ball mill up to 20h in air. After milling all powders were treated in H2 at 4000C for 1h, and finally hot pressing was used for compaction (800oC, 3h, Ar). Structure observations revealed a lamellar structure (Al2O3 particles largely restricted to interlamellar planes between adjacent copper lamellae) accompanied also by structure refinement. These structural changes were mostly completed in the early stage of milling, and retained after compaction. Micro hardness was found to progressively increase with milling time. So, after 5h of milling the micro hardness of the Cu+3twt%Al2O3 compact was 1540MPa, i.e. 2.5 times greater than for the as-received electrolytic copper powder (638MPa) compacted under identical conditions, while after 20h of milling it was 2370 MPa. However after exposing the tested compact at 800oC up to 5h, the achieved hardening effect vanished.


2012 ◽  
Vol 1456 ◽  
Author(s):  
Tsung-ta E. Chan ◽  
Rama Venkatasubramanian ◽  
James M. LeBeau ◽  
Peter Thomas ◽  
Judy Stuart ◽  
...  

ABSTRACTNanocomposite Bi2Te3 based alloys are attractive for their potentially high thermoelectric figure-of-merit (ZT) around room temperature. The nano-scale structural features embedded in the matrix provide more scattering of phonons and can thus reduce the lattice thermal conductivity. To further take advantage of such nanocomposite structures, we focus on the development of nanocrystalline Bi(Sb)Te(Se) powders by high energy cryogenic mechanical alloying followed by an optimized hot pressing process. This approach is shown to successfully produce Bi(Sb)Te(Se) alloy powders with grain size averaging about 9 nm for n-type BiTe(Se) and about 16 nm for p-type Bi(Sb)Te respectively. This cryogenic process offers much less milling time and prevents thermally activated contamination or imperfections from being introduced during the milling process. The nanocrystalline powders are then compacted at optimized pressures and temperatures to achieve full density compactions and preserve the grain sizes effectively. The resulting nano-bulk materials have optimal Seebeck coefficients and are expected to have improved ZT. Thermoelectric properties and microstructure studies by X-ray diffraction and transmission electron microscopy will also be presented and discussed.


Author(s):  
Yu. S. Pogozhev ◽  
M. V. Lemesheva ◽  
A. Yu. Potanin ◽  
S. I. Rupasov ◽  
V. I. Vershinnikov ◽  
...  

The paper focuses on obtaining heterophase powder ceramics and consolidated ceramics based on borides and silicides of hafnium and molybdenum by combining the methods of self-propagating high-temperature synthesis (SHS) and hot pressing (HP). Composite ceramic SHS powders HfB2–HfSi2–MoSi2 were obtained according to the scheme of magnesium-thermal reduction from oxide raw materials where the combustion wave is characterized by temperatures of 1750–2119 K and high mass combustion rates of 8,4– 9,3 g/s. The structure of synthesized SHS powders consists of relatively large MoSi2 grains up to 10 μm in size and submicron elongated HfB2 grains located mainly inside the MoSi2 grains and rounded Si precipitates. The composition with a lower concentration of boron contains a large number of polyhedral HfSi2 grains with a size of less than 10 μm. The resulting powders are characterized by an average particle size of ~6 μm with a maximum size up to 26 μm. Phase compositions of ceramics consolidated by the HP method and SHS synthesized powders are identical. The microstructure of compact samples consists of faceted HfB2 elongated grains 0,5– 10,0 μm in size, polyhedral HfSi2 and MoSi2 grains up to 8–10 μm in size and silicon interlayers. Consolidated ceramics has a high structural and chemical homogeneity, low residual porosity of 1,1–1,7 %, high hardness of 11,7–12,6 GPa and thermal conductivity of 62–87 W/(m·K).


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