Application of Molten Slag Fine Aggregate Concrete Using Superplasticizer

2006 ◽  
Vol 302-303 ◽  
pp. 329-338
Author(s):  
Shuzo Otsuka ◽  
Yoshihisa Nakata ◽  
Takeshi Saito ◽  
Hiroki Takahashi ◽  
Keishi Tobinai ◽  
...  

With increasing number of melting-solidification plants for the domestic wastes and incineration ashes, the resulting molten slag is now expected as a recycled aggregate for concrete in Japan, while application examples until now are limited to non-loadbearing pre-cast concrete and concrete secondary products. This study deals with a full-scale application of molten slag recycled fine aggregate. Starting with the inspection of monthly variations in quality of molten slag fine aggregate in a plant, construction of a full-scale structure was attempted using the recycled aggregate concrete with a superplasticizer. During construction, pumpability of the recycled concrete was examined and the quality of hardened concrete in the structure was evaluated. It was shown that quality variation of the molten slag fine aggregate during eight months was sufficiently small, and pumpability as well as concrete quality in structure showed no significant difference with those of the ordinary concrete.

2009 ◽  
Vol 620-622 ◽  
pp. 255-258 ◽  
Author(s):  
Cheol Woo Park

As the amount of waste concrete has been increased and recycling technique advances, this study investigates the applicability of recycled concrete aggregate for concrete structures. In addition fly ash, the industrial by-product, was considered in the concrete mix. Experimental program performed compressive strength and chloride penetration resistance tests with various replacement levels of fine recycled concrete aggregate and fly ash. In most case, the design strength, 40MPa, was obtained. It was known that the replacement of the fine aggregate with fine RCA may have greater influence on the strength development rather than the addition of fly ash. It is recommended that when complete coarse aggregate is replaced with RCA the fine RCA replacement should be less than 60%. The recycled aggregate concrete can achieve sufficient resistance to the chloride ion penetration and the resistance can be more effectively controlled by adding fly ash. It I finally conclude that the recycled concrete aggregate can be successfully used in the construction field and the recycling rate of waste concrete and flay ash should be increased without causing significant engineering problems.


2017 ◽  
Vol 11 (1) ◽  
pp. 270-280 ◽  
Author(s):  
Haicheng Niu ◽  
Yonggui Wang ◽  
Xianggang Zhang ◽  
Xiaojing Yin

Introduction: Freeze-thaw resistance of recycled aggregate concrete with partial or total replacement of recycled aggregate compared with that of natural aggregate concrete was investigated in this paper. Method: Ninety specimens were fabricated to study the influence of different recycled aggregate replacement ratios on the surface scaling, mass loss, and residual compressive strength after 100 freeze-thaw cycles. Results: The experiment results indicate that the type of recycled aggregate and its replacement ratio have significant effects on the freeze-thaw performance. The cubic compressive strength of recycled aggregate concrete is overall slightly lower than that of normal concrete. After 100 freeze-thaw cycles, the compressive strength decreases and the reduction extent increases with increasing replacement rate of recycled aggregate. The surface scaling of reinforced recycled concrete prisms tends to be more severe with the increase of freeze-thaw cycles. Conclusion: Furthermore, a notable rise in mass loss and the bearing capacity loss is also found as the substitution ratio increases. Under the same replacement rate, recycled fine aggregate causes more negative effects on the freeze-thaw resistance than recycled coarse aggregate.


Author(s):  
Sung-Mo Choi ◽  
Won Ho Choi ◽  
Kangseok Lee ◽  
Jae-Yong Ryoo ◽  
Sunhee Kim ◽  
...  

Recycled aggregate is an environmentally self-sustainable solution that can reduce construction waste and replace natural aggregates. However, there is a disadvantage in concrete such as initial strength drop and long-term strength development. Therefore, the interaction effect of the two materials can be expected by filling the cyclic aggregate concrete in the CFT column. In order to develop a concrete with compressive strength of 50 MPa as a recycled aggregate, we carried out a mixing experiment and fabricated 18 specimens to confirm the compressive behavior of a RCFT (Recycled Concrete Filled Tube) column that can be applied to actual buildings. Variable is the shape and thickness of steel pipe, concrete strength and mixing ratio, and coarse aggregate and fine aggregate are all used as recycled aggregate. The optimum mixing ratio for recycled aggregate concrete to be filled in the CFT filled steel pipe was found through three concrete preliminary mixing experiments. In addition, the compression test of the RCFT column was carried out to observe and analyze the buckling shape of the CFT column. Based on the analysis of the buckling configuration and the experimental data, the load-displacement curves of the specimens were drawn and the compressive behavior was analyzed. 


2013 ◽  
Vol 438-439 ◽  
pp. 794-799 ◽  
Author(s):  
Chang Yong Li ◽  
Guang Xin Li ◽  
Wen Jing Shao ◽  
Qi Guo ◽  
Rui Liu

On the basis of experimental results, this paper discusses the shear-crack behaviors such as shear-cracking force and shear-crack width of reinforced full-recycled aggregate concrete beams. The full-recycled aggregate concrete was developed for the sustainable development in civil engineering, in which the coarse aggregate was the recycled aggregate made of abandoned concrete, and the fine aggregate was the machine-made sand. Sixteen beams, six of them without stirrups, were tested with the shear-span ratio varying as 1.5, 2.0 and 3.0, and the ratio of stirrups varying from 0.19% to 0.35%. The results showed that the shear-cracking force of the beam was mainly affected by the shear-span ratio, the width of shear-cracks intersecting stirrups decreased with the increasing ratio of stirrups, but the maximum crack width almost exceeded the limit 0.3mm in the first class environmental condition specified in Chinese code GB50010-2010. Comparing the calculation results by substituting the test parameters of full-recycled aggregate concrete beams into the formula of ordinary reinforced concrete beams, the lower resistance of reinforced recycled concrete beam to shear-cracking, and the larger crack width intersecting stirrups should be noted in the structural design. Based on the test data, the formula for calculating the shear-cracking force and the shear-crack width of reinforced full-recycled aggregate concrete beams are suggested.


2020 ◽  
Vol 19 (3) ◽  
pp. 457-473
Author(s):  
Hasan Jalilifar ◽  
◽  
Fathollah Sajedi ◽  
Vahid Razavi Toosi ◽  
◽  
...  

This experimental study evaluates the durability of recycled aggregate concrete (RAC) containing silica-fume (SF) and natural zeolite (NZ). For this purpose, four levels of recycled coarse concrete aggregates (RCA) were replaced with natural coarse aggregates (NCA). To compare the effect of pozzolans, three levels of SF (5%, 10%, and 15%) and three levels of NZ (10%, 20%, and 30%) were replaced with cement. To evaluate the durability of RAC, 28 mixed designs were made and the following were measured: compressive strength (CS), water absorption by immersion (WA by immersion), water absorption by capillary (WA by capillary), electrical resistance (ER), electrical conductivity (EC) and rapid chloride penetration test (RCPT). The results indicated that WA by immersion and WA by capillary of RAC increased with enhanced RCA incorporation. On the other hand, the pozzolanic reaction of 10% of SF and 10% of NZ decreased capillary pores and structural weakness of full-scale RAC. However, due to the internal chemical changes of RAC, contrary to the WA by immersion and WA by capillary, compared to conventional concrete (CC), a lower EC and unchanged ER values of RC100 containing pozzolans were seen. The scanning electron microscopy (SEM) revealed that compared to NZ, a 10% of SF significantly improved the microstructure of full scale RAC.


2020 ◽  
Vol 8 (1) ◽  
Author(s):  
Idi Priyono ◽  
Meiske Widyarti, Erizal

An excessive extraction of natural resources for aggregate in concrete mix can caused an environmental degradation.  According to Indonesia ministry of industry in 2017, the use of cement is predicted will reach 84,96 million tons, that can affected the use of aggregate for concrete mix are quadruplet to 250 – 350 million tons. Opimally, the use of recycled material is green method that can reduce an excessive extraction of natural aggregates and keep an environmental sustain. The aim of this study is to obtain recycled aggregate concrete compressive strength and examine recycled aggregate concrete quality in days 3, 7, 28, 35, and 90 along with a proposal of the use of recycled aggregate concrete as a building construction material. This research used experimental method of SNI 03-2834-2002 the standard of normal concrete mix design for f’c 25 MPa then built five types of concrete mix of REC B, REC C, REC D, REC E, and REC F with every types of concrete has four sample are used for compressive strength test. The fine recycled paving block aggregate (RPA) were used partially to substituted a fine recycled brick aggregate (RBA) at 0%, 25%, 50%, 75%, and 100% by weigth. The result of this study showed the mixed concrete REC D with RCA 100%, RPA 50% and RBA 50% in 28 days is generate highest compressive strength than other recycle aggregates concrete mixes. Compressive strength at 28 days in a mix codes REC B, REC C, REC D, REC E and REC F are 18,12 MPa; 18,36 MPa; 19,35 MPa;16,69 MPa; and 16,39 MPa. The results show that it is feasible to replace a natural aggregate entirely by recycled aggregates. With compressive strength over 17 MPa at 28 days, mix codes REC B, REC C and REC D are recommended to use the recycled aggregate concrete for structure of residential buildings but mix codes REC E and REC F aren’t recommended and only allowed for non-structural concrete such as separate wall (SNI 8140:2016). Based on SNI 03-0691-1996 about solid brick concrete (paving block), recycle aggregate concrete with mix code of REC B, REC C, and REC D are able to use on paving block with B quality such as parking lot. While, recycled aggregate concrete with mix code of REC E and REC F are able to use on paving block with C and D quality which used for pedestrian, garden and other use. 


2021 ◽  
Vol 20 (2) ◽  
pp. 236-248
Author(s):  
S. Jagan ◽  
◽  
T. R. Neelakantan ◽  
Saravana Kumar P. ◽  
◽  
...  

Increased demand for natural aggregates (NA) due to infrastructural development has necessitated the use of alternative aggregates in the field of construction. One such option is the utilization of construction and demolition wastes, preferably named as recycled coarse aggregates (RCA) to produce a sustainable recycled aggregate concrete (RAC). Perhaps, the quality of RCA is usually poor due to the presence of adhered mortar on its surface affecting the strength and durability properties of RAC. Consequently, it is essential to improve the behavior of recycled aggregate concrete. In order to improve the recycled concrete aggregate, four different processing techniques such as two-stage mixing approach (TSMA), mortar mixing approach (MMA), sand enveloped mixing approach (SEMA) and double mixing approach (DMA) were used to improve the quality of RAC. This paper aims at providing a comparative study on the suitability of different mixing approaches and their influence over the fresh and hardened properties of recycled aggregate concrete. The performance behaviour of RAC was evaluated at 7, 14, 28 and 90 days with various percentage replacements of RCA at w/c ratios of 0.45 and 0.5. Experimental results indicate that the strength of concrete made of 100% RCA was equivalent to the target strength at 90 days. Also, among the various mixing processing techniques, MMA shows better fresh and hardened properties of concrete at different curing ages. Micro-structural investigations through SEM were performed to investigate the modification in the ITZ of the RAC through MMA approach.


Materials ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 4009
Author(s):  
Guodong Li ◽  
Li Zhang ◽  
Fengnian Zhao ◽  
Jiaqi Tang

This paper presents the compression failure process of basalt fiber concrete with recycled aggregate and analyzes the main factors of basalt fiber and recycled aggregate affecting the compressive strength of recycled concrete. The damage mechanism of recycled aggregate concrete is analyzed by the acoustic emission technique. With the method of acoustic emission (AE) b-value analysis, the evolution and failure process of recycled concrete from the initial defect microcrack formation to the macroscopic crack is studied. Based on the AE clustering analysis method, the damage state of recycled concrete under load grade is investigated. Finally, the failure mode of recycled concrete is explored according to the RA-AF correlation method. The results show that when the concrete reaches the curing age, the strength grade of basalt fiber regenerated coarse aggregate concrete is the highest. The basalt fiber increases the strength of regenerated fine concrete by 4.5% and the strength of coarse concrete by 5%, and reduces the strength of fully recycled aggregate concrete by 6.7%. The b-value divides concrete into three stages: initial damage, stable development of internal damage, and internal damage. The variation of AE energy, count, and event number is related to AE activity and crack growth rate. Matrix cracking is the main damage state of concrete, which is greatly affected by the strength of cement mortar. The load grade of fiber cracking in fully recycled aggregate, recycled fine aggregate, and recycled coarse aggregate concrete is 65, 90, and 85%, respectively. Basalt fiber increases the tensile failure event point of recycled concrete and delays the cracking of recycled concrete under compression. When the load grades of fully recycled fiber, recycled fine aggregate fiber, and recycled coarse aggregate fiber concrete are 65–95, 90–100, and 85–100%, respectively, the tensile failure activity increases.


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