Thermosets Toughening by Creation of Residual Compressive Stresses

2006 ◽  
Vol 312 ◽  
pp. 3-8
Author(s):  
Ho Sung Kim ◽  
Nam Ho Kim
Keyword(s):  
Residual Stresses ◽  
Mechanical Behaviour ◽  
Crack Tip ◽  
Mode I ◽  
Mode I Fracture ◽  
Compressive Stresses ◽  
The Creation ◽  
Liquefied Gas ◽  
Compressive Residual Stresses

Toughening of thermosets by creation of residual compressive stresses around microspheres is studied. Expandable hollow micro-spheres containing liquefied gas were used for the creation of residual compressive stresses. Microscopic compressive residual stresses around the micro-spheres in the vicinity of the crack tip were graphically analysed and related to macroscopic mechanical behaviour for mode I fracture. It was confirmed that toughening was due to residual compressive stresses rather post-cure effect.

scholarly journals Thermal Effects on Surface and Subsurface Modifications in Laser-Combined Deep Rolling

2021 ◽  
Vol 5 (2) ◽  
pp. 55
Author(s):  
Robert Zmich ◽  
Daniel Meyer
Keyword(s):  
Surface Layer ◽  
Residual Stresses ◽  
Thermal Loads ◽  
Deep Rolling ◽  
Mechanical Loads ◽  
Thermomechanical Process ◽  
Compressive Stresses ◽  
New Process ◽  
Negative Effect ◽  
Compressive Residual Stresses

Knowledge of the relationships between thermomechanical process loads and the resulting modifications in the surface layer enables targeted adjustments of the required surface integrity independent of the manufacturing process. In various processes with thermomechanical impact, thermal and mechanical loads act simultaneously and affect each other. Thus, the effects on the modifications are interdependent. To gain a better understanding of the interactions of the two loads, it is necessary to vary thermal and mechanical loads independently. A new process of laser-combined deep rolling can fulfil exactly this requirement. The presented findings demonstrate that thermal loads can support the generation of residual compressive stresses to a certain extent. If the thermal loads are increased further, this has a negative effect on the surface layer and the residual stresses are shifted in the direction of tension. The results show the optimum range of thermal loads to further increase the compressive residual stresses in the surface layer and allow to gain a better understanding of the interactions between thermal and mechanical loads.

scholarly journals Analytical corrections for double-cantilever beam tests

2021 ◽  
Author(s):  
T. Chen ◽  
C. M. Harvey ◽  
S. Wang ◽  
V. V. Silberschmidt
Keyword(s):  
Elastic Foundation ◽  
Analytical Solutions ◽  
Data Reduction ◽  
Crack Tip ◽  
Beam Theory ◽  
Dynamic Loads ◽  
Structural Vibration ◽  
Mode I ◽  
Mode I Fracture ◽  
Reduction Methods

AbstractDouble-cantilever beams (DCBs) are widely used to study mode-I fracture behavior and to measure mode-I fracture toughness under quasi-static loads. Recently, the authors have developed analytical solutions for DCBs under dynamic loads with consideration of structural vibration and wave propagation. There are two methods of beam-theory-based data reduction to determine the energy release rate: (i) using an effective built-in boundary condition at the crack tip, and (ii) employing an elastic foundation to model the uncracked interface of the DCB. In this letter, analytical corrections for a crack-tip rotation of DCBs under quasi-static and dynamic loads are presented, afforded by combining both these data-reduction methods and the authors’ recent analytical solutions for each. Convenient and easy-to-use analytical corrections for DCB tests are obtained, which avoid the complexity and difficulty of the elastic foundation approach, and the need for multiple experimental measurements of DCB compliance and crack length. The corrections are, to the best of the authors’ knowledge, completely new. Verification cases based on numerical simulation are presented to demonstrate the utility of the corrections.

Simplified FEA Models in the Analysis of the Redistribution of Beneficial Compressive Stresses in Welds During Cyclic Loading

2018 ◽  
Author(s):  
B. L. Josefson ◽  
J. Alm ◽  
J. M. J. McDill
Keyword(s):  
Cyclic Loading ◽  
Residual Stresses ◽  
Compressive Stress ◽  
Welding Process ◽  
Plastic Behavior ◽  
Element Analysis ◽  
Compressive Stresses ◽  
Static Contact ◽  
Weld Toe ◽  
Compressive Residual Stresses

The fatigue life of welded joints can be improved by modifying the weld toe geometry or by inducing beneficial compressive residual stresses in the weld. However, in the second case, the induced compressive residual stresses may relax when the welded joint is subjected to cyclic loading containing high tensile or compressive stress peaks. The stability of induced compressive stresses is investigated for a longitudinal gusset made of a S355 steel. Two methods are considered; either carrying out a high frequency mechanical impact (HFMI) treatment after welding or alternatively using low transformation temperature (LTT) electrodes during welding. The specimen is then subjected to a cyclic loading case with one cycle with a tensile peak (with magnitude reaching the local yield stress level) followed by cycles with constant amplitude. A sequential finite element analysis (FEA) is performed thereby preserving the history of the elasto-plastic behavior. Both the welding process and the HFMI treatment are simulated using simplified approaches, i.e., the welding process is simulated by applying a simplified thermal cycle while the HFMI treatment is simulated by a quasi-static contact analysis. It is shown that using the simplified approaches to modelling both the welding process and HFMI treatment gives results that correlate qualitatively well with the experimental and FEA data available in the literature. Thus, for comparison purposes, simplified models may be sufficient. Both the use of the HFMI treatment and LTT electrodes give approximately the same compressive stress at the weld toe but the extent of the compressive stress zone is deeper for HFMI case. During cyclic loading it is shown that the beneficial effect of both methods will be substantially reduced if the test specimen is subjected to unexpected peak loads. For the chosen load sequence, with the same maximum local stress at the weld toe, the differences in stress curves of the HFMI-treated specimen and that with LTT electrodes remain. While the LTT electrode gives the lowest (compressive) stress right at the well toe, it is shown that the overall effect of the HFMI treatment is more beneficial.

Fracture of Ceramics with Near Surface Gradient Residual Stresses

2007 ◽  
Vol 333 ◽  
pp. 97-106
Author(s):  
Marc Anglada
Keyword(s):  
Fracture Toughness ◽  
Residual Stresses ◽  
Graded Materials ◽  
Near Surface ◽  
Apparent Fracture Toughness ◽  
Surface Gradient ◽  
Compressive Stresses ◽  
Small Cracks ◽  
Monolithic Ceramics ◽  
Compressive Residual Stresses

The fracture toughness and strength of ceramics can be improved with respect to monolithic ceramics by developing graded materials as laminates composed of periodic alternating layers of one material separated by layers of a second material. The second layer must contain residual compressive stresses which are induced during densification because of differential thermal contraction of the layers. The overall residual stresses increase the apparent fracture toughness of the laminate. However, most deleterious natural flaws and most of the damage induced in service by the environment, contact loading, wear, etc, are small cracks on the surface of the outer layer, so that the effect of the laminate residual stresses on these cracks should be rationalised to understand their behaviour. This work presents an analysis of the influence of the gradient residual stresses on the behaviour of surface cracks under bending and indentation in materials with outer layers either with tensile or compressive residual stresses.

scholarly journals Numerical Investigation of the Fracture Properties of Pre-Cracked Monocrystalline/Polycrystalline Graphene Sheets

Materials ◽  
2019 ◽  
Vol 12 (2) ◽  
pp. 263 ◽  
Author(s):  
Xinliang Li ◽  
Jiangang Guo
Keyword(s):  
Fracture Toughness ◽  
Grain Boundary ◽  
Misorientation Angle ◽  
Strain Energy ◽  
Unit Area ◽  
Crack Tip ◽  
Mode I ◽  
Fracture Properties ◽  
Mode I Fracture ◽  
Mode I Fracture Toughness

The fracture properties of pre-cracked monocrystalline/polycrystalline graphene were investigated via a finite element method based on molecular structure mechanics, and the mode I critical stress intensity factor (SIF) was calculated by the Griffith criterion in classical fracture mechanics. For monocrystalline graphene, the size effects of mode I fracture toughness and the influence of crack width on the mode I fracture toughness were investigated. Moreover, it was found that the ratio of crack length to graphene width has a significant influence on the mode I fracture toughness. For polycrystalline graphene, the strain energy per unit area at different positions was calculated, and the initial fracture site (near grain boundary) was deduced from the variation tendency of the strain energy per unit area. In addition, the effects of misorientation angle of the grain boundary (GB) and the distance between the crack tip and GB on mode I fracture toughness were also analyzed. It was found that the mode I fracture toughness increases with increasing misorientation angle. As the distance between the crack tip and GB increases, the mode I fracture toughness first decreases and then tends to stabilize.

scholarly journals Long-Term Stability of Residual Stress Improvement by Water Jet Peening Considering Working Processes

2013 ◽  
Vol 135 (3) ◽  
Author(s):  
Tadafumi Hashimoto ◽  
Yusuke Osawa ◽  
Shinsuke Itoh ◽  
Masahito Mochizuki ◽  
Kazutoshi Nishimoto
Keyword(s):  
Stress Relaxation ◽  
Residual Stresses ◽  
Microstructure Evolution ◽  
Elevated Temperatures ◽  
Water Jet ◽  
Term Stability ◽  
Long Term Stability ◽  
Compressive Stresses ◽  
Compressive Residual Stresses

To prevent primary water stress corrosion cracking (PWSCC), water jet peening (WJP) has been used on the welds of Ni-based alloys in pressurized water reactors (PWRs). Before WJP, the welds are machined and buffed in order to conduct a penetrant test (PT) to verify the weld qualities to access, and microstructure evolution takes place in the target area due to the severe plastic deformation. The compressive residual stresses induced by WJP might be unstable under elevated temperatures because of the high dislocation density in the compressive stress layer. Therefore, the stability of the compressive residual stresses caused by WJP was investigated during long-term operation by considering the microstructure evolution due to the working processes. The following conclusions were made: The compressive residual stresses were slightly relaxed in the surface layers of the thermally aged specimens. There were no differences in the magnitude of the relaxation based on temperature or time. The compressive residual stresses induced by WJP were confirmed to remain stable under elevated temperatures. The stress relaxation at the surface followed the Johnson–Mehl equation, which states that stress relaxation can occur due to the recovery of severe plastic strain, since the estimated activation energy agrees very well with the self-diffusion energy for Ni. By utilizing the additivity rule, it was indicated that stress relaxation due to recovery is completed during the startup process. It was proposed that the long-term stability of WJP under elevated temperatures must be assessed based on compressive stresses with respect to the yield stress. Thermal elastic–plastic creep analysis was performed to predict the effect of creep strain. After 100 yr of simulated continuous operation at 80% capacity, there was little change in the WJP compressive stresses under an actual operating temperature of 623 K. Therefore, the long-term stability of WJP during actual operation was analytically predicted.

Improving the Stability of Wood-Cutting Saws by Thermoplastic Action on the Distribution of Residual Stresses in the Blade

2020 ◽  
pp. 172-181
Author(s):  
V.I. Melekhov ◽  
◽  
I.I. Solovev ◽  
T.V. Tyurikova ◽  
N.V. Ponomareva
Keyword(s):  
Residual Stresses ◽  
Thermal Exposure ◽  
New Approach ◽  
Circular Saw ◽  
Compressive Stresses ◽  
Transverse Bending ◽  
The Creation ◽  
The Stability ◽  
Saw Blade ◽  
Temperature Heating

The saw stability in operation defines the ability of the saw blade to resist the forces acting on it in the plane of greatest rigidity. The saw can work reliably only in case of maintaining stable balance, which is achieved through the creation of normalized residual stresses in certain zones of the saw blade by different methods. The stresses balance the forces of external influences. Compressive stresses are created in the central part of the blade to make the circular saw operational. These stresses compensate the forces of centrifugal acceleration, temperature heating of individual zones of the saw blade, external longitudinal and transverse bending forces arising in material processing. In practice, the creation of normalized stresses in the saw disk is traditionally carried out only by local mechanical contact action (forging, rolling) of the saw blade tool on the steel saw blade. It is proposed to form the stressed state of the disk by thermophysical action instead of the traditional mechanical processing of the saw blade. The thermophysical action involves the creation of normalized residual stresses in the saw blade by the concentrated thermal exposure to local differently directed narrow-band zones of straight or deflected shape, mainly radial or along concentric traces, controlling the process in real time. A new approach to the formation of residual stress fields in the saw blade by thermoplastic action enables to radically change the settingup procedure of the circular saw, ensuring its stability in operation.

Effect of Size of Butt Weld Repairs on Weld Overlay Residual Stresses

2007 ◽  
Author(s):  
Carl R. Limpus ◽  
David G. Dijamco ◽  
Richard Bax ◽  
Nathaniel G. Cofie
Keyword(s):  
Residual Stresses ◽  
Nuclear Power ◽  
Analytical Modeling ◽  
Weld Repair ◽  
Butt Weld ◽  
Weld Overlay ◽  
Compressive Stresses ◽  
Element Simulation ◽  
Weld Overlays ◽  
Compressive Residual Stresses

Weld overlays have been used to provide repair and mitigation to stress corrosion cracking (SCC) susceptible butt welds in nuclear power plant piping. Among the several advantages associated with weld overlays are the beneficial compressive residual stresses that are developed in the inner portion of the component after application of the overlay. These compressive stresses can provide significant mitigation against SCC in these welds. To determine the residual stresses resulting from the weld overlay process in analytical modeling, a weld repair during original fabrication of the butt weld is typically assumed before application of the weld overlay. If the fabrication records are available, the details of the weld repair can be simulated in the analysis. However, in most cases, the weld records are not easily accessible and in instances where they are available, the quality and completeness of the information are questionable. As such, various conservative assumptions are made on the extent of the weld repair to be simulated in the analytical modeling. In this paper, the residual stress results of an axisymmetric finite element simulation of a bimetallic weld subjected to an inside surface weld repair followed by a weld overlay repair are presented. Three through-wall weld repair sizes (25%, 50% and 75% of the wall thickness without the overlay) assumed to be full 360° around the circumference were considered in the study. The results indicate that for all three weld repair cases, the inside of the configuration is very tensile after the weld repair indicating that regardless of the size of the weld repair, SCC is a possibility. The post weld repair stress distribution of the 50% and the 75% repair cases are similar indicating that an assumed 50% repair is fairly representative of repairs that can be assumed for analysis purposes. The application of the overlay resulted in favorable compressive stresses on the inside portion of the configuration for all the three weld repair cases indicating that regardless of the size of the initial weld repair, the application of the weld overlay provides mitigation against SCC.

Effect of Nozzle-Traveling Velocity on Oil Cavitation Jet Peening of Aluminum Alloy, AA 6063-T6

2007 ◽  
Vol 129 (4) ◽  
pp. 609-613 ◽  
Author(s):  
A. Sahaya Grinspan ◽  
R. Gnanamoorthy
Keyword(s):  
Aluminum Alloy ◽  
Residual Stresses ◽  
Cavitation Number ◽  
X Ray Diffraction ◽  
X Ray ◽  
Compressive Stresses ◽  
Modification Process ◽  
Oil Jet ◽  
The Impact ◽  
Compressive Residual Stresses

A new surface modification process was developed to introduce compressive residual stresses at the surface of components. In this process, instead of oil droplets a high-velocity cavitation jet (cloud of oil bubbles) impinges on the surface of the component to be peened. The impact pressure generated during implosion of cavitation bubbles causes severe plastic deformation at the surface. Consequently, beneficial compressive stresses are developed at the surface. In order to find the potential of this process, aluminum alloy AA6063-T6 specimens were peened at a constant cavitation number with various nozzle-traveling velocities. Residual stress induced by oil jet cavitation peening was measured using X-ray diffraction. Oil cavitation jet peening results in a smooth and hard surface. The developed compressive residual stresses at the peened surface are about 52%, 42%, and 35% of yield strength in samples for peened at nozzle traveling velocities of 0.05mm∕s, 0.10mm∕s, and 0.15mm∕s, respectively.

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