Ultra Precision Machining of the Winston Cone Baffle for Space Observation Camera

2012 ◽  
Vol 516 ◽  
pp. 42-47
Author(s):  
Sun Choel Yang ◽  
Geon Hee Kim ◽  
Myung Sang Huh ◽  
Sang Yong Lee ◽  
Sang Hyuk Kim ◽  
...  
Keyword(s):  
High Speed ◽  
Infrared Imaging ◽  
Imaging System ◽  
Natural Diamond ◽  
Precision Machining ◽  
Maximum Deformation ◽  
Copper Pipe ◽  
High Speed Rotation ◽  
Ultra Precision ◽  
The Stability

The Winston cone baffle was developed for the space observation camera of the MIRIS (Multi-purpose Infrared Imaging System) which is the main payload of STSAT-3 (Science and Technology Satellite). The Winston cone baffle reduces the orbital heat load to the STSAT-3 and is thermally connected to the radiator to cool down. The jig and ultra precision machining jig was designed using a 3D modelling program and analyzed using a computer aided engineering program (ANSYS). The reasons for designing the jig for the baffle were to enhance the stability of the machining and improve the form accuracy of the baffle. The strength, weight and barycentre of the jig are investigated to find the optimized ultra precision machining conditions. To maintain the weight balance of the baffle at high speed rotation, there are lots of holes that can be inserted by heavier bolts. Vibration of the natural diamond bite tool is reduced by using thin copper pipe and urethane silicone. Using this bite tool, we could decrease patterns on the surface of the Winston cone baffle. The results of the simulation using ANSYS show that maximum deformation of the baffle is less than the tolerance limit. Surface roughness of the fabricated Winston cone baffle is machined with the jig and the machining tool is under 5 nm. The Winston cone baffle is plated with gold after being electroless plated with nickel. This baffle is applied to the flight model of the MIRIS.

Enhanced Grey Variable Structure Control Methodology of Parallel-Connected DC-AC Inverters for Ultra-Precision Machining

2015 ◽  
Vol 661 ◽  
pp. 29-35
Author(s):  
En Chih Chang ◽  
Hung Liang Cheng ◽  
Chien Hsuan Chang ◽  
Jin Wei Liu ◽  
Chih Hsien Chuang ◽  
...  
Keyword(s):  
Output Voltage ◽  
Variable Structure Control ◽  
Variable Structure ◽  
Precision Machining ◽  
Structure Control ◽  
Highly Nonlinear ◽  
Ultra Precision ◽  
The Stability ◽  
Control Methodology ◽  
Voltage Harmonics

This paper develops an enhanced grey variable structure controlled DC-AC inverter in parallel, and is suitable for the application of ultra-precision machining (UPM). The enhanced grey variable structure control methodology consists of a nonlinear sliding function (NSF) and a grey model, GM(2,1). The NSF has finite system-state convergence time, and thus the AC output voltage regulation and balanced current-sharing among the parallel modules can be achieved. However, once the loading of the UPM is a highly nonlinear condition, the chatter still exists in NSF. The chatter may cause heat losses and high voltage harmonics in parallel-connected DC-AC inverter output, and thus deteriorates the stability and reliability of the UPM. To eliminate the chatter, the control gains of the NSF can be adjusted by the use of the GM(2,1) under system uncertainty bounds are overestimated. With the enhanced methodology, the parallel-connected DC-AC inverter yields a high-quality AC output voltage with low voltage harmonics and fast dynamic response under highly nonlinear loading, thus achieving the stability and reliability of the UPM. Experimental results are performed to demonstrate the enhanced methodology.

scholarly journals Validation of ozone profile retrievals derived from the OMPS LP version 2.5 algorithm against correlative satellite measurements

2018 ◽  
Vol 11 (5) ◽  
pp. 2837-2861 ◽  
Author(s):  
Natalya A. Kramarova ◽  
Pawan K. Bhartia ◽  
Glen Jaross ◽  
Leslie Moy ◽  
Philippe Xu ◽  
...  
Keyword(s):  
Atmospheric Chemistry ◽  
Infrared Imaging ◽  
Imaging System ◽  
Thermal Sensitivity ◽  
Retrieval Algorithm ◽  
Ozone Profile ◽  
Mean Differences ◽  
The Stability ◽  
Cloud Tops ◽  
Spectral Ranges

Abstract. The Limb Profiler (LP) is a part of the Ozone Mapping and Profiler Suite launched on board of the Suomi NPP satellite in October 2011. The LP measures solar radiation scattered from the atmospheric limb in ultraviolet and visible spectral ranges between the surface and 80 km. These measurements of scattered solar radiances allow for the retrieval of ozone profiles from cloud tops up to 55 km. The LP started operational observations in April 2012. In this study we evaluate more than 5.5 years of ozone profile measurements from the OMPS LP processed with the new NASA GSFC version 2.5 retrieval algorithm. We provide a brief description of the key changes that had been implemented in this new algorithm, including a pointing correction, new cloud height detection, explicit aerosol correction and a reduction of the number of wavelengths used in the retrievals. The OMPS LP ozone retrievals have been compared with independent satellite profile measurements obtained from the Aura Microwave Limb Sounder (MLS), Atmospheric Chemistry Experiment Fourier Transform Spectrometer (ACE-FTS) and Odin Optical Spectrograph and InfraRed Imaging System (OSIRIS). We document observed biases and seasonal differences and evaluate the stability of the version 2.5 ozone record over 5.5 years. Our analysis indicates that the mean differences between LP and correlative measurements are well within required ±10 % between 18 and 42 km. In the upper stratosphere and lower mesosphere (> 43 km) LP tends to have a negative bias. We find larger biases in the lower stratosphere and upper troposphere, but LP ozone retrievals have significantly improved in version 2.5 compared to version 2 due to the implemented aerosol correction. In the northern high latitudes we observe larger biases between 20 and 32 km due to the remaining thermal sensitivity issue. Our analysis shows that LP ozone retrievals agree well with the correlative satellite observations in characterizing vertical, spatial and temporal ozone distribution associated with natural processes, like the seasonal cycle and quasi-biennial oscillations. We found a small positive drift ∼ 0.5 % yr−1 in the LP ozone record against MLS and OSIRIS that is more pronounced at altitudes above 35 km. This pattern in the relative drift is consistent with a possible 100 m drift in the LP sensor pointing detected by one of our altitude-resolving methods.

Impedance Control of Gyroscopic Power Generator

2011 ◽  
Author(s):  
Tomoyuki Takahashi ◽  
Jun Iwasaki ◽  
Hiroshi Hosaka
Keyword(s):  
Steady State ◽  
Phase Difference ◽  
High Speed ◽  
Control Method ◽  
Impedance Control ◽  
Low Frequency ◽  
Power Generator ◽  
Communication Devices ◽  
High Speed Rotation ◽  
The Stability

The gyroscopic power generator produces a high-speed rotation of magnets from low-frequency vibrations and supplies electric power to information and communication devices that use human vibrations in daily life. In this paper, in order to increase the stability and the output power of the generator, a simple equation that indicates the steady state approximate solution of the phase difference is derived. From the derived solution, a control method for the steady state is verified by the simulations. In order to maintain the stability and high power generation for variable input vibrations, the impedance control method using the phase difference is developed and verified experimentally.

Designing the Partially Porous Journal Bearings of an Aerostatic Spindle

2017 ◽  
Vol 868 ◽  
pp. 110-117
Author(s):  
Te Yen Huang ◽  
Song Chiang Shen ◽  
Shao Yu Hsu
Keyword(s):  
High Speed ◽  
Journal Bearing ◽  
Low Cost ◽  
Journal Bearings ◽  
Porous Insert ◽  
Load Carrying ◽  
High Speed Rotation ◽  
Ultra Precision ◽  
Precision Machine Tools ◽  
Aerostatic Spindle

The aerostatic journal bearings are widely used in ultra-precision machine tools. Due to remarkable ability of the porous medium in flow restriction, the porous aerostatic journal bearings are better than other types of aerostatic bearings in load carrying capacity, stiffness, damping and dynamic stability. The partially porous aerostatic journal bearing has the advantages of easy production and low cost. Moreover, the gap between the porous insert and the spindle can be adjusted to reduce the eccentricity due to high speed rotation. In this study, the effects of the size of the porous insert and the thickness of the air gap between the spindle and the housing on the gap pressure, the stiffness and the load carrying capability of the partially porous aerostatic journal bearing were figured out for performance evaluation.

Experimental Study of Precision Polishing of Hard and Brittle Material

2007 ◽  
Vol 359-360 ◽  
pp. 274-278
Author(s):  
Li Hua Dong ◽  
Chun Hua Fan ◽  
Jian Huang ◽  
Hong Xia Luo
Keyword(s):  
Experimental Study ◽  
High Speed ◽  
Brittle Materials ◽  
Precision Machining ◽  
High Productivity ◽  
Hard And Brittle Materials ◽  
Hard And Brittle Material ◽  
Ultra Precision ◽  
Diamond Grain ◽  
Polishing Tool

The application of hard and brittle materials become wider and wider because its self-characteristics. It is used widely in finish machining of products, such as memory record device, information products, precision instrument, etc. Traditional grinding-polishing methods have not suited for precision machining requirements of hard and brittle materials. Carbide and ceramic are chosen as workpiece. Diamond polishing film is chosen as polishing tool. Polishing experiments are done by using self-made film polishing machine with high speed and cooling inside. Polishing mechanism and polishing technology of what polishing film polishes hard and brittle materials will be studied by changing polishing speed and diamond grain size and so on. The experimental study of wear shape of gringding grain, desquamation process of grain and surface quality of workpiece will be done in this paper so that the reasonable technology of polishing hard and brittle materials with high productivity is obtained. It enrich and perfect the ultra-precision machining theory. A new method of ultra-precision lapping and polishing of hard and brittle materials is provided.

scholarly journals Research on Stress Characteristics of Segment Structure during the Construction of the Large-Diameter Shield Tunnel and Cross-Passage

Symmetry ◽  
2020 ◽  
Vol 12 (8) ◽  
pp. 1246
Author(s):  
Zhongsheng Tan ◽  
Zonglin Li ◽  
Wei Tang ◽  
Xueying Chen ◽  
Junmeng Duan
Keyword(s):  
High Speed ◽  
Mechanical Response ◽  
Mechanical Performance ◽  
Large Diameter ◽  
Bending Moment ◽  
Shield Tunnel ◽  
Railway Network ◽  
Maximum Deformation ◽  
Intercity Railway ◽  
The Stability

With the intensive development of China’s high-speed railway network and intercity railway network, the construction of the large-diameter shield tunnels and cross-passages is gradually increasing. The construction of large diameter shield tunnels and the excavation of cross-passages puts forward higher requirements for the stability and safety of segment structure. Based on the Wangjing tunnel project, this paper studies the segment displacement and mechanical response of the shield tunnel with a diameter of 10.5 m in the process of shield construction and cross-passage construction. The results show that during the construction of large diameter shield tunnels, the vault and invert produce inward displacement, the invert uplift usually is more severe than the vault settlement, and the arch waist on both sides produces outward displacement. Near the segment K (capping block), the mechanical performance of the segment is close to that of the hinge or chain rod, which can only effectively transmit the axial force but cannot resist the bending moment and shear force. During construction of the cross-passage, the maximum deformation and stress of shield tunnel segment are symmetrically located at the interface of the main tunnel and cross-passage. The upper and lower edges of the segment at the interface tend to change from compression to tension. At the same time, the steel bars on the inside and outside of the segment vault and the arch waist change from compressive stress to tensile stress, which can easily lead to segment damage, so these positions can be reinforced by erecting section steel frames before construction.

Multispectral high-speed midwave infrared imaging system

2004 ◽  
Author(s):  
Oliver Schreer ◽  
Juergen Zettner ◽  
Bernd Spellenberg ◽  
Uwe Schmidt ◽  
Andreas Danner ◽  
...  
Keyword(s):  
High Speed ◽  
Infrared Imaging ◽  
Imaging System ◽  
Infrared Imaging System ◽  
Midwave Infrared

scholarly journals Assessment of Odin-OSIRIS ozone measurements from 2001 to the present using MLS, GOMOS, and ozone sondes

2013 ◽  
Vol 6 (2) ◽  
pp. 3819-3857 ◽  
Author(s):  
C. Adams ◽  
A. E. Bourassa ◽  
V. Sofieva ◽  
L. Froidevaux ◽  
C. A. McLinden ◽  
...  
Keyword(s):  
Infrared Imaging ◽  
Imaging System ◽  
Data Sets ◽  
Validation Data ◽  
Data Set ◽  
Long Term Stability ◽  
Ozone Data ◽  
High Bias ◽  
The Stability

Abstract. The Optical Spectrograph and InfraRed Imaging System (OSIRIS) was launched aboard the Odin satellite in 2001 and is continuing to take limb-scattered sunlight measurements of the atmosphere. This work aims to characterize and assess the stability of the OSIRIS 11 yr v5.0x ozone data set. Three validation data sets were used: the v2.2 Microwave Limb Sounder (MLS) and v6 Global Ozone Monitoring of Occultation on Stars (GOMOS) satellite data records, and ozone sonde measurements. Global mean percent differences between coincident OSIRIS and validation measurements are within 5% of zero at all altitude layers above 18.5 km for MLS, above 21.5 km for GOMOS, and above 17.5 km for ozone sondes. Below 17.5 km, OSIRIS measurements agree with ozone sondes within 5% and are well-correlated (R > 0.75) with them. For low OSIRIS optics temperatures (< 16 °C), OSIRIS ozone measurements are biased low by up 6% compared with the validation data sets for 25.5–40.5 km. Biases between OSIRIS ascending and descending node measurements were investigated and were found to be related to aerosol retrievals below 27.5 km. Above 30 km, agreement between OSIRIS and the validation data sets was related to the OSIRIS retrieved albedo, which measures apparent upwelling, with a high bias for in OSIRIS data with large albedos. In order to assess the long-term stability of OSIRIS measurements, global average drifts relative to the validation data sets were calculated and were found to be < 3% per decade for comparisons against MLS for 19.5–36.5 km, GOMOS for 18.5–54.5 km, and ozone sondes for 12.5–22.5 km, and within error of 3% per decade at most altitudes. Above 36.5 km, the relative drift for OSIRIS versus MLS ranged from ~ 0–6%, depending on the data set used to convert MLS data to the OSIRIS altitude versus number density grid. Overall, this work demonstrates that the OSIRIS 11 yr ozone data set from 2001 to the present is suitable for trend studies.

scholarly journals Design and Manufacturing of a High-Sensitivity Cutting Force Sensor Based on AlSiCO Ceramic

Micromachines ◽  
2021 ◽  
Vol 12 (1) ◽  
pp. 63
Author(s):  
Taobo Gong ◽  
You Zhao ◽  
Yulong Zhao ◽  
Lukang Wang ◽  
Yu Yang ◽  
...  
Keyword(s):  
Cutting Force ◽  
High Speed ◽  
High Sensitivity ◽  
Force Sensor ◽  
High Price ◽  
Precision Machining ◽  
Force Sensors ◽  
Machining Accuracy ◽  
Status Monitoring ◽  
Ultra Precision

On-line cutting force measurement is an effective way to monitor processing quality, improve processing accuracy, and protect the tool. In high-speed and ultra-precision machining, status monitoring is particularly necessary to ensure machining accuracy. However, the cutting force is very small in high speed and ultra-precision machining. Therefore, high-sensitivity cutting force sensors are needed. Current commercial cutting force sensors have defects such as large volume, low compatibility, and high price. In particular, the sensitivity of cutting force sensor needs to be improved for high-speed and ultra-precision machining status monitoring. This paper provides a possible solution by embedding the sensor in the tool and selecting sensitive materials with high piezoresistive coefficient. In this paper, the structural design of the sensor and the fabrication of the sensitive material SiAlCO ceramic are carried out, and then the sensor is packaged and tested. The test results show that the cutting force sensor’s sensitivity was as high as 219.38 mV/N, which is a feasible way to improve cutting force sensor’s compatibility and sensitivity.

Sign in / Sign up

Export Citation Format

Share Document