Study on the Effect of Rake Angle on Cutting Forces in Ultra-Precision Machining

2012 ◽  
Vol 516 ◽  
pp. 551-556
Author(s):  
Thanh Hung Duong ◽  
Kim Huyn Chul ◽  
Lee Dong Yoon
Keyword(s):  
Theoretical Analysis ◽  
Cutting Force ◽  
Electroless Nickel ◽  
Cutting Parameters ◽  
Rake Angle ◽  
Precision Machining ◽  
Reported Study ◽  
Ultra Precision ◽  
The Relationship ◽  
Cutting Speeds

In recent years, there have been many studies concerning the effect of cutting parameters and tool parameters on the ultra precision machining of electroless nickel. However, there is no known reported study on the relationship between the cutting force and tool rake angle in ultra precision machining of electroless nickel. The objective of this study is to compare and investigate the cutting force with various rake angles for micro machining electroless nickel work pieces by theoretical analysis and experiment. Diamond tools with rake angles of-10o, 0o and 10o were used in the experiment. According to theoretical analysis, the tool with a 10o rake angle induces the smallest cutting force. However, the experiment showed that the tool with zero rake angle always gave us the smallest cutting force for all cutting speeds, cutting depths and pattern pitches.

The Theoretical Analysis and Application of the Ultra-Precision Machining the End Surface of Stop Valve’s Valve Flap with the Diamond Facing Tool

2013 ◽  
Vol 652-654 ◽  
pp. 2113-2118
Author(s):  
Ji Hua Zhu ◽  
Xue Xia Liu ◽  
Xue Min Tian ◽  
Jian Fei Chen
Keyword(s):  
Stainless Steel ◽  
Theoretical Analysis ◽  
Cutting Parameters ◽  
Precision Machining ◽  
Grinding Wheel ◽  
Quality Requirements ◽  
Machinery Factory ◽  
New Process ◽  
The Face ◽  
Ultra Precision

A new process was proposed. The disadvantage of of using brown alumina grinding wheel to grinding and lapping surface was studied in the analysis. The diamond facing tool was designed and manufactured with the solution of the key technique of the critical technical of single crystal diamond’s material selecting, grinding, welding. The face cutting parameters: “V”, “f” and “ap” were measured by experiment and academic analysis. Tt can fully meet the quality requirements of stainless steel valve flap’s surface used by one valve machinery factory; meanwhile the productivity was increased by a factor of 15, with overcoming the disadvatange of grinding and lapping valve flap’s surface.

Research on Influence of the Material Anisotropy to the Surface Quality during SPDT Machining of Crystal KDP

2006 ◽  
Vol 532-533 ◽  
pp. 209-212 ◽  
Author(s):  
Ming Jun Chen ◽  
Ying Chun Liang ◽  
Jing He Wang ◽  
Xin Zhou Zhang
Keyword(s):  
Theoretical Analysis ◽  
Machine Tool ◽  
Cutting Force ◽  
Surface Quality ◽  
Smooth Surface ◽  
Precision Machining ◽  
Optimal Parameters ◽  
Material Anisotropy ◽  
Crystal Anisotropy ◽  
Ultra Precision

A theoretical analysis on the variation regularity of cutting force caused by the material anisotropy with different orientation of KDP is analyzed firstly; influence and regularity of the variation are obtained. Analysis result shows that the crystal anisotropy of KDP is an important factor in obtaining the super-smooth surface. Then experiments are realized on the machine tool, results afford the variation regularity of cutting force caused by the anisotropy with different orientation of KDP, which certifies the correctness of this theoretical analysis. For ultra-precision machining of the KDP at large negative rake diamond cutter (-45°) and the optimal parameters, the super-smooth surface (rms is 8.702 nm, Ra is 6.895 nm) can be obtained on the plane (001).

Theoretical Analysis and Simulation of the Effect of Vibration Amplitude on Cutting Force in Precision Ultrasonic Vibration Cutting

2007 ◽  
Vol 329 ◽  
pp. 693-698
Author(s):  
Ze Sheng Lu ◽  
L. Yang
Keyword(s):  
Cutting Force ◽  
Ultrasonic Vibration ◽  
Cutting Parameters ◽  
Sine Wave ◽  
Cutting Mechanism ◽  
Vibration Cutting ◽  
Ultra Precision ◽  
First Time ◽  
The Relationship ◽  
Ultrasonic Vibration Cutting

Precision ultrasonic vibration cutting is a promising technology in field of precision and ultra-precision machining. It is a kind of the pulsing cutting process with a constant vibration frequency and sine-wave amplitude of vibration. In this article, a rational model of cutting force in vibration cutting is established, and the vibration cutting mechanism is analyzed. Specially, by the method of numerical simulation, the effect regulation of amplitude of vibration on cutting force is theoretically discussed for the first time in precision vibration cutting. And the relationship between cutting parameters and cutting force is probed into on the different cutting conditions.

Cyclic shear angle for lamellar chip formation in ultra-precision machining

2020 ◽  
Vol 234 (13) ◽  
pp. 2673-2680 ◽  
Author(s):  
Shaojian Zhang ◽  
Pan Guo ◽  
Zhiwen Xiong ◽  
Suet To
Keyword(s):  
Chip Formation ◽  
Diamond Tool ◽  
Orthogonal Cutting ◽  
Rake Angle ◽  
Shear Angle ◽  
Precision Machining ◽  
Cyclic Shear ◽  
Intrinsic Mechanism ◽  
Classical Models ◽  
Ultra Precision

Shear angle is classically considered constant. In the study, a series of straight orthogonal cutting tests of ultra-precision machining revealed that shear angle cyclically evolved with each lamellar chip formation, i.e. cyclic shear angle. It grew up from an initial shear angle of 0° to a final shear angle 90°- α ( α: tool rake angle) and underwent a series of transient shear angles like classical shear angles and a critical shear angle. The critical shear angle is the sum of the half of the tool rake angle and the characteristic shear angle determined by material anisotropy without the friction effect. Moreover, a new model was developed. Further, a series of face turning tests of ultra-precision machining verified that the cyclic shear angle was the intrinsic mechanism of cyclic cutting forces and lamellar chip formation to induce twin-peak high-frequency multimode diamond-tool-tip vibration. Significantly, the study draws up an understanding of shear angle for the discrepancy among the classical models.

Study on the Effect of Tool Rake Angle on Cutting Vibration in Precision Machining

2004 ◽  
Vol 471-472 ◽  
pp. 127-131
Author(s):  
Gui Cheng Wang ◽  
Li Jie Ma ◽  
Hong Jie Pei
Keyword(s):  
Theoretical Analysis ◽  
High Speed ◽  
Cutting Speed ◽  
Rake Angle ◽  
Precision Machining ◽  
Turning Operation ◽  
Cutting Vibration ◽  
Main Factors ◽  
Theory And Experiment

The cutting vibration is one of the main factors to affect precision machining. In this paper, the influence of tool rake angle on cutting vibration is studied at different cutting speed in turning operation, and corresponding theoretical analysis is made. The experiment results show that: the amplitude of machining vibration gradually decreases with tool rake angle increasing; while rake angle o g <0°, the biggest amplitude occurs at V=50~70m/min; While o g ≥0°, it is at V=160~180m/min. Moreover, theory and experiment foundation is presented on avoiding the biggest amplitude range so as to guarantee quality of precision machining at high speed.

Study on Surface Integrity of PTFE Finished by Ultra-Precision Cutting and Surface Performance

2005 ◽  
Vol 291-292 ◽  
pp. 475-482 ◽  
Author(s):  
Koichi Okuda ◽  
Masayuki Nunobiki
Keyword(s):  
Thin Film ◽  
Surface Roughness ◽  
Cutting Force ◽  
Surface Integrity ◽  
Water Repellency ◽  
Diamond Cutting ◽  
Finished Surface ◽  
Ultra Precision ◽  
Surface Performance ◽  
The Relationship

This study aims at clarifying the relationship between the surface integrity of PTFE finished by an ultra-precision diamond cutting and the adhesion strength of a metal thin film. As the first step of this study, the basic properties such as surface integrity in the diamond cutting of PTFE and the effect of the surface roughness on the textile water repellency are demonstrated in this report. The following remarks were found. The measured roughness of finished surface largely exceeded the theoretical roughness, while the cutting force was very small comparing with aluminum and the flow type chips were formed. The surface with a smaller roughness tended to repel water.

A Study of Relation between Roundness and Cutting Force in CNC Turning Process

2015 ◽  
Vol 799-800 ◽  
pp. 366-371 ◽  
Author(s):  
Deuanphan Chanthana ◽  
Somkiat Tangjitsitcharoen
Keyword(s):  
Cutting Force ◽  
Cutting Forces ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Rake Angle ◽  
Turning Process ◽  
Nose Radius ◽  
Cnc Turning ◽  
Cnc Turning Process ◽  
Tool Nose Radius

The roundness is one of the most important criteria to accept the mechanical parts in the CNC turning process. The relations of the roundness, the cutting conditions and the cutting forces in CNC turning is hence studied in this research. The dynamometer is installed on the turret of the CNC turning machine to measure the in-process cutting force signals. The cutting parameters are investigated to analyze the effects of them on the roundness which are the cutting speed, the feed rate, the depth of cut, the tool nose radius and the rake angle. The experimentally obtained results showed that the better roundness is obtained with an increase in cutting speed, tool nose radius and rake angle. The relation between the cutting parameters and the roundness can be explained by the in-process cutting forces. It is understood that the roundness can be monitored by using the in-process cutting forces.

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