Effect of Boronizing on Cutting Performance of Ti(C,N)-Based Cermet Tool

2013 ◽  
Vol 589-590 ◽  
pp. 390-394
Author(s):  
Hai Dong Yang ◽  
Ju Li Hu ◽  
Yu Ming Zou ◽  
Xiao Yang ◽  
Xiao Jun Liu
Keyword(s):  
High Speed ◽  
Cutting Tool ◽  
Great Influence ◽  
Cutting Speed ◽  
Cutting Performance ◽  
Test Results ◽  
Negative Effects ◽  
High Speed Cutting ◽  
Ceramic Cutting Tool ◽  
Cutting Speeds

Through the experiment of cutting 45 steel, the influence of boronizing on Ti (C,N)-based ceramic cutting performance in different cutting speeds were discussed. The test results indicated that: regardless of boriding, cutting speed has a great influence on the life of Ti (C,N)-based ceramic cutting tool. Within the limit of 200~400 m/min, the lower the cutting speed is, the longer tools life. At the minimum speed, boronizing greatly improves cutting performance and doubles tool life. It has no significant but negative effects once over 300 m/min. The decrease of the abrasion resistance of boronized layer is mainly influenced by the intense thermal shock of high speed cutting.

Study on Cutting Performance of the Alumina Based Nanocomposite Ceramic Tool

2014 ◽  
Vol 941-944 ◽  
pp. 1917-1921
Author(s):  
Qi Fen Zhou ◽  
Peng Zhou ◽  
Hai Ying Zhang
Keyword(s):  
Tool Wear ◽  
Failure Modes ◽  
Cutting Tool ◽  
Cutting Speed ◽  
Cutting Performance ◽  
Crater Wear ◽  
Tool Failure ◽  
Ceramic Tools ◽  
Ceramic Cutting Tool ◽  
Adhesion Wear

In this paper, the oxide nanometer composite cutting performance of ceramic tools cutting cast iron were studied. And the tool failure modes were mainly analyzed. Through the study found that, with the increase of tool wear with cutting speed, failure forms mainly adhesion wear. When the cutting speed is low, the knife before the crater wear become the main form of ceramic cutting tool wear, boundary wear and the surface of the knife after wear is also very serious. And in the process of cutting, the collapse edge can also occur now; With the increase of cutting speed, collapse become the main failure forms of cutter blade.

Cutting Performance of Al2O3/TiC/TiN Nanocomposite Tools

2010 ◽  
Vol 443 ◽  
pp. 318-323 ◽  
Author(s):  
Han Lian Liu ◽  
Chuan Zhen Huang ◽  
Bin Zou
Keyword(s):  
High Speed ◽  
Cutting Tool ◽  
Tool Material ◽  
High Hardness ◽  
Hardened Steel ◽  
Cutting Performance ◽  
Machining Parameters ◽  
Dry Cutting ◽  
Ceramic Cutting Tool ◽  
Multi Phase

A multi-scale and multi-phase nanocomposite ceramic cutting tool material Al2O3/TiC/TiN(LTN) with high comprehensive mechanical properties has been successfully fabricated by means of adding micro-scale TiC and nano-scale TiN particles. The cutting performance and wear mechanisms of this advanced ceramic cutting tool were researched by turning two kinds of hardened steel 40Cr and T10A respectively. Compared with the commercial ceramic tool LT55, LTN showed a superior wear resistance with certain machining parameters. The machining tests indicated that the new materials tool is suitable for continuously dry cutting of hardened steel with high hardness at high speed.

Evaluation of the cutting forces, the surface roughness, and the tool wear characteristics during machining of cobalt-based superalloy Haynes 188 with ceramic cutting tool

2021 ◽  
pp. 095440892110480
Author(s):  
Abdullah Altin
Keyword(s):  
Surface Roughness ◽  
Cutting Force ◽  
Cutting Forces ◽  
Cutting Tool ◽  
Signal To Noise Ratio ◽  
Cutting Tools ◽  
Cutting Speed ◽  
Signal To Noise ◽  
Ceramic Cutting Tool ◽  
Cutting Speeds

In this research, we had studied the sensitivity for machining of cobalt-based superalloy Haynes 188 with ceramic cutting tool. The investigation had focused on the effects of the cutting speed, on the cutting forces, and on the surface roughness based on Taguchi’s experimental design. The effects of machining parameters were determined using Taguchi’s L27 orthogonal array. The signal-to-noise ratio was calculated for the average of surface roughness and the cutting forces, and the smaller were used to determine the optimal cutting conditions. The analysis of variance and the signal-to-noise ratio had effects on the parameters on both surface roughness and cutting. Three different types of cutting tools had been used in the experiment, namely KYON 4300, KYS 25, and KYS 30. The cutting force of Fz was considered to be the main cutting force. Depending on the material which had been used as cutting tool, the Fz had the lowest cutting speed and the lowest surface roughness with the KYS25 ceramic tool. The cutting force and the surface roughness of KYON 4300 cutting tool had shown better performance than other cutting tools. The flank wear and notch were found to be more effective in the experiments. The long chips were removed at low and medium cutting speeds, while the sawdust with one edge and narrow pitch at high cutting speeds was obtained.

Simulation of Fully Sintering Dental Zirconia Milling Process Based on Discrete Element Method

2013 ◽  
Vol 568 ◽  
pp. 49-54
Author(s):  
H.B. Wu ◽  
Q.P. Sun ◽  
Dun Wen Zuo
Keyword(s):  
High Speed ◽  
Cutting Tool ◽  
Cutting Speed ◽  
Element Model ◽  
Discrete Element ◽  
Milling Process ◽  
Discrete Element Model ◽  
Surface Cracks ◽  
Coating Technology ◽  
Cutting Speeds

Discrete element model of fully sintering dental zirconia was constructed and calibrated. Based on the model, the dynamic process of low-speed milling of zirconia was simulated, and the effects of different cutting speeds, cutting widths and federates on the formation of surface cracks were also analyzed. Results show that residue cracks number and maximum depth increases significantly with increase of the cutting width, while the influence of cutting speed and federates is not distinct. That shows the possibility of high-speed machining on fully sintering dental zirconia with development of coating technology of cutting tool.

scholarly journals A Comparison of the Geometrical Accuracy of Thin-Walled Elements Made of Different Aluminum Alloys

Materials ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 7242
Author(s):  
Magdalena Zawada-Michałowska ◽  
Paweł Pieśko ◽  
Jerzy Józwik ◽  
Stanisław Legutko ◽  
Leon Kukiełka
Keyword(s):  
Aluminum Alloys ◽  
High Speed ◽  
Construction Materials ◽  
Cutting Speed ◽  
Strength Properties ◽  
Structural Elements ◽  
High Speed Cutting ◽  
Geometrical Accuracy ◽  
Thin Walled ◽  
Cutting Speeds

In modern constructions, especially aircraft, the aim is to minimize the weight of the components used. This necessitates the use of innovative construction materials, or the production of these parts with ever-decreasing wall thicknesses. To simplify assembly and improve strength properties, so-called structural elements are being used in the form of monolithic elements, which are replacing the assemblies of parts joined by, for example, riveting. These structures often have a complex, thin-walled geometry with deep pockets. This paper attempts to assess the accuracy of manufacturing thin-walled elements, in the shape of walls with different geometries, made of various aluminum alloys. Machining tests were conducted at different cutting speeds, which allowed comparisons of the geometric accuracy of parts manufactured under conventional and high-speed cutting conditions. Based on the result obtained, it was found that the elements made of EN AW-7075 T651 alloy underwent the greatest deformations during machining in comparison to that of other two materials (EN AW-6082 T651 and EN AC-43000). An increase in the geometrical accuracy of the manufactured elements was also observed with the increase in the cutting speed for the HSC range. Hence, to minimize the postmachining deformation of thin-walled elements, the use of high-speed cutting is justified.

Contributions of High-Speed Cutting and High Rake Angle to the Cutting Performance of Natural Rubber

2014 ◽  
Vol 8 (4) ◽  
pp. 550-560 ◽  
Author(s):  
Naoki Takahashi ◽  
◽  
Jun Shinozuka
Keyword(s):  
Natural Rubber ◽  
Shear Zone ◽  
High Speed ◽  
Orthogonal Cutting ◽  
Cutting Speed ◽  
Rake Angle ◽  
Cutting Performance ◽  
Machined Surface ◽  
Shape Accuracy ◽  
High Speed Cutting

This study investigates the contributions of high-speed cutting and a high rake angle to the improvement of the cutting performance of natural rubber. Orthogonal cutting experiments were conducted at cutting speeds ranging from 1.0 m/s to 141.1 m/s. The rake angles examined were 0°, 20° and 50°. The following results were obtained from the experiments. The cutting ratio is almost 1.0 regardless of the cutting speed and rake angle. The cutting force rises rapidly as the cutting speed increases. High-speed cutting or a high rake angle eliminates tear defects on the machined surface and reduces chipping defects at the entry edge of the workpiece. An uncut portion, however, always remains at the exit edge. The cross-sectional shape of the machined surface becomes concave. Besides, the machined surface comes into broad contact with the clearance face. These degradations in the shape accuracy arise from the large elastic distortion that occurs in the shear zone. Increasing the cutting speed improves the flatness of the machined surface. Although an analysis of the cutting mechanism reveals that the apparent stiffness of the material in the shear zone is enhanced with increasing the cutting speed, a very high cutting speed worsens the shape accuracy because of the development of shock waves. Depending on the rake angle, there is a critical cutting speed that should not be exceeded to maximize the cutting performance of natural rubber.

State of the Art of Graded Self-Lubricating Ceramic Cutting Tool Materials

2011 ◽  
Vol 66-68 ◽  
pp. 1598-1604 ◽  
Author(s):  
Guang Yong Wu ◽  
Chong Hai Xu ◽  
Yong Lian Zhang ◽  
Ming Dong Yi
Keyword(s):  
High Speed ◽  
Cutting Tool ◽  
Solid Lubricants ◽  
High Speed Cutting ◽  
Tool Materials ◽  
Ceramic Cutting Tool ◽  
Rational Combination ◽  
Antiwear Properties ◽  
Research Prospect ◽  
Cutting Tool Materials

In this paper, the effects of addition of solid lubricants on mechanical properties, tribological properties and cutting performance of ceramic cutting tool materials were analyzed. The problem that existing homogeneous self-lubricating ceramic cutting tool materials were not available to possess rational combination of antifriction and antiwear properties was pointed out. The main methods to acquire graded self-lubricating materials were discussed. The design concept and research prospect of graded self-lubricating ceramic cutting tool materials were proposed, which would have promising applications in the field of high speed cutting.

Control and Mechanism Analysis of Serrated Chip Formation in High Speed Machining of Aluminum Alloy 7050-T7451

2020 ◽  
Vol 990 ◽  
pp. 13-17 ◽  
Author(s):  
Qi Hang Shi ◽  
Zong Cheng Hao ◽  
Shuai Wang ◽  
Xiu Li Fu ◽  
Hui Wang
Keyword(s):  
Aluminum Alloy ◽  
Chip Formation ◽  
High Speed ◽  
Morphological Evolution ◽  
Cutting Speed ◽  
Mechanism Analysis ◽  
Serrated Chip ◽  
Machined Surface ◽  
High Speed Cutting ◽  
Cutting Speeds

Aluminum alloy 7050-T7451 is widely used in aeronautical large structural parts, and high speed cutting is often used in machining. The serrated chip is a critical state for chip formation in high speed cutting, and its formation and control mechanism are of great significance for actual machining. To study the chip formation of high speed cutting aluminum alloy 7050-T7451, the chips at different cutting speeds are obtained by high speed cutting experiments. Combined with microscopic observation, the chip shape evolution, chip localization fracture process and mechanism of different cutting speeds are analyzed. The morphological evolution of chips and the mechanism of chip breaking during high speed cutting of aluminum alloy are revealed. According to the machined surface of the chip root and the angle of the chip, the formation mechanism of the curl radius formed by the chip is analyzed. The critical cutting speed of plastic-brittle transformation of aluminum alloy 7050-T7451 in high speed cutting is obtained by studying the critical condition for strip-to-serration transition of chip morphology.

Wear Performance Evaluation of Tungsten Carbide Taps in Blind Hole Tapping Cast Iron

2010 ◽  
Vol 126-128 ◽  
pp. 755-759 ◽  
Author(s):  
Ming Chen ◽  
Xiao Hui Zhang ◽  
Bing Han ◽  
Bin Rong ◽  
Gang Liu
Keyword(s):  
Cast Iron ◽  
Tungsten Carbide ◽  
High Speed ◽  
Cutting Speed ◽  
High Speed Steel ◽  
Ductile Cast Iron ◽  
Cutting Performance ◽  
Production Lines ◽  
High Speed Cutting ◽  
Ticn Coating

The engineblock and cylinderhead of automobile are usually made of cast iron, and tapping of blind holes is one of the most demanding operations. As usual, tapping is the final process for an engineblock, and the failure of taps can disable the engineblock possibly. The productivity is restricted because of the low cutting speed and poor wear resistance of high speed steel (HSS) taps. Thereby, according to the demand on high speed cutting and low tact time of modern engine production lines, several new typical special tungsten carbide taps are developed and their cutting performance are evaluated in comparison with the commercial taps. In the process of tapping blind holes in gray cast iron and ductile cast iron, several aspects are studied comparatively such as wear mechanism of the first complete and the last incomplete tooth, tap structure, wear of TiCN coating and effects of coolant on cutting performance of taps. This study indicates that straight coated taps with fewer flutes are suitable for high speed tapping of cast iron.

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