Comparison of Hydration Mechanism between Cements from Two Different Residual Muds

2016 ◽  
Vol 680 ◽  
pp. 466-471
Author(s):  
Zhi Wei Liu ◽  
Yu Li ◽  
Da Qiang Cang ◽  
Hao Ran Wang

Steel slags are byproduct of steel making process in blast oxidizing furnace (BOF) and electric arc furnace (EAF), including BOF slag, EAF slag. Residual slag mud is discharged after recover of iron from steel slag by magnetic separation after a wet grinding process. The wet disposal process has higher efficiency than dry process but would deteriorate cementitious reactivity of wet residual mud. For residual EAF slag mud and residual BOF slag mud have different composition, effects of wet disposal process on their reactivity and hydration mechanism of related cements were researched in the paper. Analyses of microstructure and testes of mechanical properties for cements from the two different mud showed that the cements composed of 25 % of different mud respectively can reach the national standard of 42.5 grade cements. But residual EAF slag mud has better reactivity. Cement composed of residual EAF slag mud had a higher increase of compressive strength during 28 days of hydrations, and fluffy C-S-H gel and needlelike AFt crystal would increase obviously. Reactivity of BOF slag would degraded more in wet disposal process for its quicker hydration than EAF slag which resulted in more Ca(OH)2 and C-S-H gel formed in the discharged mud,. EAF had lower basicity, content of less f-CaOand C3S, more P2O5 and C2S, which would contribute to its stability in the wet disposal process. EAF slag is more suitable for wet-disposal process.

2013 ◽  
Vol 275-277 ◽  
pp. 2206-2209
Author(s):  
Zhi Wei Liu ◽  
Yu Li ◽  
Da Qiang Cang ◽  
Yi Chen ◽  
Shuai Jiang ◽  
...  

Electric arc furnace (EAF) slag is the byproduct of electric arc furnace in the process of metallurgy. In this paper, a recovering iron process combined with an activating residual slag process for EAF slag has been put forward. Researches show that increasing fineness of EAF slag is adverse to recover iron from the slag and 21.27% of the EAF slag could be separated as recovered iron concentrate with grade of 64.34%. The residual slag after magnetic separation process could be activated through mixing activating agent. Hemihydrates gypsum was the best activating agent to improve reactivity of the residual slag, which could meet the requirement of the first grade of steel slag powder in national standard. Then residual slag cements had been successfully prepared with 30% of activated residual slag and a 28-day compressive strength of 44.46MPa.


2018 ◽  
Vol 7 (3.23) ◽  
pp. 1 ◽  
Author(s):  
Siti Zu Nurain Ahmad ◽  
Hamdan R ◽  
Wan Afnizan Wan Mohamed ◽  
N Othman ◽  
Nur Shaylinda Mohd Zin

Electric arc furnace (EAF) slag as filter media has been extensively used nowadays for wastewater treatment technology. Steel slag was produced as byproduct from steelmaking processes. However, different batches of steel slag production produce different composition. Thus, this study determined the chemical composition, pH value and points of zero charge (PZC) of two different samples of electric arc furnace (EAF) slag; high iron EAF slag (Slag HFe) and high calcium EAF slag (Slag HCa). The steel slag were characterized using X-ray Fluorescence Spectroscopy (XRF) analysis for the chemical composition, extraction with boiling water for pH value, and salt addition method for PZC. Slag HFe was mainly consisted of 38.2% ferric oxide and 20.4% calcium oxide, 10.20 pH value and pH 10.55 for PZC. While for Slag HCa, they were composed of 1.64% ferric oxide and 49.5% calcium oxide of pH value of 11.11 and pH 11.75 for PZC. Therefore, Slag HCa was considered as a more basic species compared to Slag HFe. 


Metals ◽  
2020 ◽  
Vol 10 (10) ◽  
pp. 1347 ◽  
Author(s):  
Pao Ter Teo ◽  
Siti Koriah Zakaria ◽  
Siti Zuliana Salleh ◽  
Mustaffa Ali Azhar Taib ◽  
Nurulakmal Mohd Sharif ◽  
...  

Steel slag is one of the most common waste products from the steelmaking industry. Conventional methods of slag disposal can cause negative impacts on humans and the environment. In this paper, the process of steel and steel slag production, physical and chemical properties, and potential options of slag recycling were reviewed. Since steel is mainly produced through an electric arc furnace (EAF) in Malaysia, most of the recycling options reviewed in this paper focused on EAF slag and the strengths and weaknesses of each recycle option were outlined. Based on the reports from previous studies, it was found that only a portion of EAF slag is recycled into more straightforward, but lower added value applications such as aggregates for the construction industry and filter/absorber for wastewater treatments. On the other hand, higher added value recycling options for EAF slag that are more complicated such as incorporated as raw material for Portland cement and ceramic building materials remain at the laboratory testing stage. The main hurdle preventing EAF slag from being incorporated as a raw material for higher added value industrial applications is its inconsistent chemical composition. The chemical composition of EAF slag can vary based on the scrap metal used for steel production. For this, mineral separation techniques can be introduced to classify the EAF slag base on its physical and chemical compositions. We concluded that future research on recycling EAF slag should focus on separation techniques that diversify the recycling options for EAF slag, thereby increasing the waste product’s recycling rate.


Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 776
Author(s):  
Mengke Liu ◽  
Guojun Ma ◽  
Xiang Zhang ◽  
Junjie Liu ◽  
Qiang Wang

Copper slag and stainless steel slag of Electric Arc Furnace (EAF) are two typical metallurgical solid wastes, which contain a large number of valuables, such as Fe, Cr, and Cu. The transition metal elements in the waste slags, such as Cr and Fe, can be recycled as the coloring ions in the black ceramic tile. In this study, the Fe/Cr molar ratio in the raw materials of copper slag and stainless steel slag was adjusted, and the black ceramic tile was subsequently prepared by sintering. The results show that the optimum process parameters for the preparation of black ceramic tiles are the Fe/Cr molar ratio of 2.0, the sintering temperature of 1150 °C, and the sintering time of 30 min. The compressive strength of the black ceramic tile at optimum sintering conditions exceeds the minimum compressive strength of the Chinese national standard for standard polished tiles, and the concentrations of harmful elements, for example, Cr, Cu, Ni, As, Zn, Pb, and Cr(VI) are within the regulation thresholds specified by the Chinese national standard.


Crystals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 442
Author(s):  
Pao Ter Teo ◽  
Siti Koriah Zakaria ◽  
Nurulakmal Mohd Sharif ◽  
Anasyida Abu Seman ◽  
Mustaffa Ali Azhar Taib ◽  
...  

This study aims to optimize the composition (body formulation) and firing temperature of sustainable ceramic clay-based ceramics incorporated with electric arc furnace (EAF) steel slag waste using general full factorial design (GFFD). The optimization is necessary to minimize drawbacks of high iron oxide’s fluxing agent (originated from electric arc furnace, EAF steel slag waste), which led to severe surface defects and high closed porosity issue of the ceramics. Statistical analysis of GFFD including model adequacy checking, analysis of variance (ANOVA), interaction plots, regression model, contour plot and response optimizer were conducted in the study. The responses (final properties of ceramics) investigated were firing shrinkage, water absorption, apparent porosity, bulk density and modulus of rupture (MOR). Meanwhile, the factors employed in experimental parameters were weight percentage (wt.%) of EAF slag added and firing temperature. Upon statistical analysis, GFFD has deduced that wt.% amount of EAF slag added and firing temperatures are proven to significantly influence the final properties of the clay-based ceramic incorporated with EAF slag. The results of conducted statistical analysis were also highly significant and proven valid for the ceramics. Optimized properties (maximum MOR, minimum water absorption and apparent porosity) of the ceramic were attained at 50 wt.% of EAF slag added and firing temperature of 1180 °C.


2018 ◽  
Vol 115 (4) ◽  
pp. 414 ◽  
Author(s):  
Xiao Yin ◽  
Chongmin Zhang ◽  
Guocheng Wang ◽  
Yonghong Cai ◽  
Changming Zhao

The unstable free CaO (f-CaO) has always been the bottleneck that limits the application of basic oxygen furnace (BOF) slag as a construction material. In this work, silica was regarded as the stabilization addition to make the f-CaO in molten BOF slag stabilized at high temperature. The influences of experimental conditions on the f-CaO stabilization were studied. The results show that the main influential factors on elimination rate of f-CaO are the ratio CaO/SiO2, reaction temperature and stabilization time. In this work setting conditions, with the ratio CaO/SiO2 less than 2.7, the reaction temperature under 1525 °C and the stabilization time over 10 min, the f-CaO content in the stabilized slag falls to the level of less than 3.00%, which can fully meet the Chinese national standard of steel slag powder used for cement and concrete. Additionally, the XRD results indicate that f-CaO is stabilized by silica in forming akermanite phase at high temperature. Moreover, the observation obtained from FESEM indicates that the undissolved lime and precipitated CaO changed into clustered CaO in the stabilized slag with its size ranging from 0.6 µm to 2.5 µm.


2013 ◽  
Vol 652-654 ◽  
pp. 1628-1632 ◽  
Author(s):  
Kolawole Bankole Lateef ◽  
Abdul Rezan Sheikh ◽  
Mohd Sharif Nurulakmal ◽  
Norlia Baharun

This study investigates the leaching behavior of hexavalent chromium (Cr (VI)) from both industrial electric arc furnace steel slag and steel slag modified with up to 2% wt Cr2O3. The study was performed with European standard batch leaching test for 15 days and the lixiviant used were alkaline, de-ionized and rain water. The experimental work was also complimented with slag characterization using XRF, XRD and SEM/EDX analysis. After 15 days, Cr (VI) was found to be highest in rain water (0.016 mg/L) and lowest in de-ionized water (0.002 mg/L). With more Cr2O3 in EAF slag, more Cr will leach out based on the 2% wt Cr2O3 addition. Besides the lixiviant used, slag stirring speed and liquid to solid ratio also affect the dissolution of Cr (VI). With up to 2 wt % Cr2O3 in EAF slag, Cr (VI) dissolution was still lower than the threshold of 0.1 mg/L set by USEPA for public water systems. The analysis also indicated that the relative amounts of soluble basic and acidic oxides in the slag will affect the dissolution of Cr (VI).


2001 ◽  
Vol 41 (10) ◽  
pp. 1146-1155 ◽  
Author(s):  
Marco Ramírez ◽  
Jonas Alexis ◽  
Gerardo Trapaga ◽  
Par Jönsson ◽  
John Mckelliget

2016 ◽  
Vol 102 ◽  
pp. 810-821 ◽  
Author(s):  
D. Mombelli ◽  
C. Mapelli ◽  
S. Barella ◽  
C. Di Cecca ◽  
G. Le Saout ◽  
...  

2014 ◽  
Vol 1024 ◽  
pp. 211-214 ◽  
Author(s):  
Pao Ter Teo ◽  
Abu Seman Anasyida ◽  
Mohd Sharif Nurulakmal

The increasing production of steel leads to an increment of solid wastes generated especially Electric Arc Furnace (EAF) slag. This becomes a serious concern as the slag has to be disposed in a proper manner in order to avoid dumping in landfills which will eventually occupy available land and may cause permanent damage to the flora and fauna. In this project, an attempt was made to utilize the EAF slag as one of the raw materials in ceramic tiles. Results obtained showed that as percentage of EAF slag added was increased up to 60%, percentage of apparent porosity and water absorption were found to increase, accompanied by reduction in flexural strength due to more severe porosity was observed in the tiles. On the other hand, reducing the percentage of EAF slag up to 40% while increasing percentage of ball clay added led to formation of higher total percentage of anortite and wollastonite minerals. This would contribute to higher flexural strength of tiles. In addition, by adding silica and feldspar, the flexural strength of tile produced was further improved due to optimization of densification process. Highest flexural strength of EAF slag based tiles was attained at composition of 40% EAF slag 30% ball clay 10% feldspar 20% silica. It was observed that properties of ceramic tiles added with EAF slag, especially flexural strength are comparable with commercial ceramic tiles. Therefore, the EAF slag ceramic tiles have great potential to be made into high flexural strength or wear resistant floor tiles.


Sign in / Sign up

Export Citation Format

Share Document