Design of Complex Component for Determination of a CNC Milling Machines Accuracy

2016 ◽  
Vol 703 ◽  
pp. 22-26
Author(s):  
Jana Moravčíková ◽  
Peter Pokorný
Keyword(s):  
Cutting Parameters ◽  
Cnc Milling ◽  
Workpiece Material ◽  
Complex Component ◽  
Geometric Tolerances ◽  
Milling Machines ◽  
Main Activity ◽  
Cut Surface ◽  
Touch Probe

The article is focused on the design of complex component to determine competence CNC milling machines designed to produce shapes with geometric tolerances by observing the shape, orientation and position of the standard EN ISO 1101. 3D model of a technological process for the production of complex components, it will contain the complete design of tools and cutting parameters for individual milling strategy, select clamping and workpiece material, a preview of the generated routing strategies and paths cut surface after each of their simulated. For milling machines with the so-called measurement system for machine OMM (On Machine Measurement), the proposal for a comprehensive parts serve as a reference in determining the accuracy of their measurements of geometric and dimensional tolerances. The main activity of systems OMM is the replace of the tool clamped in the spindle of milling machines with special touch probe which senses by the touch surface contours of produced parts.

scholarly journals Investigation on influence of cutting parameters on spindle vibration of CNC wood milling machine

2018 ◽  
Vol 213 ◽  
pp. 01007
Author(s):  
Tran Van Thuy ◽  
Huu Loc Nguyen
Keyword(s):  
Feed Rate ◽  
Vibration Amplitude ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Milling Machine ◽  
Cnc Milling ◽  
Cutting Depth ◽  
Comparison Results ◽  
Milling Machines ◽  
Spindle Vibration

In machining operation, the cutting parameters greatly influences on the spindle vibration of a CNC wood milling machine. The paper presents the effect of the cutting parameters such as feed rate, cutting speed, and cutting depth on the vibration amplitude of the spindle when machined on CNC milling machine using Box-Hunter method of experimentation. The lowest natural frequency of this machine is 250 Hz. Experimental results have established a second-order regression equation that demonstrates the effect of three parameters such as feed rate, cutting speed, and cutting depth on the vibration amplitude of the spindle. From that base, determine the most reasonable cutting parameters when machining on CNC wood milling machines so that the spindle vibration amplitudes is minimal. In addition, The comparison results show that the spindle head vibration amplitude of the machine using the bolt joint is larger than the spindle head vibration amplitude of the machine using the weld joint.

The Determination of the Noise Pollution in a Production Hall and the Diseases Produced by It

2018 ◽  
Vol 69 (4) ◽  
pp. 875-880
Author(s):  
Oana Roxana Chivu ◽  
Ovidiu Mederle ◽  
Augustin Semenescu ◽  
Ileana Mates ◽  
Claudiu Babis ◽  
...  
Keyword(s):  
Risk Factor ◽  
Human Body ◽  
Noise Level ◽  
Noise Pollution ◽  
Protective Measures ◽  
Work Program ◽  
Specialized Equipment ◽  
Chemical Products ◽  
Main Activity

The paper describes how to determine the noise in a production hall where there are production machines and equipment. The chosen plant is a production unit where filling of the polyurethane foam tubes is performed. The main activity is the production of professional insulators and wholesale of other products from the same range enumerating the following: wholesale chemical products; production of professional insulators; trade in chemicals and chemical industry. The recommended maximum admissible value for a normal 8h work program is 85 dB (A). The objective is to determine the level of noise in the factory and how it acts as a physical professional risk factor and its effects on the human body. The way in which the proposed objective was achieved was to determine the value of the noise level with the specialized equipment. Following the determinations that will be presented in the following chapters, appropriate protective measures have been taken.

Optimization of Cutting Conditions in Multi-Pass Milling

2016 ◽  
Vol 823 ◽  
pp. 525-530
Author(s):  
Abderrahim Belloufi ◽  
Mekki Assas ◽  
Mabrouk Hecini ◽  
Imane Rezgui
Keyword(s):  
Hybrid Genetic Algorithm ◽  
Cutting Parameters ◽  
Cutting Conditions ◽  
Optimum Number ◽  
Optimization Strategy ◽  
Milling Operations ◽  
Optimal Values ◽  
Number Of Passes ◽  
Fine Tune

In this paper, a new, optimization strategy is used for the determination of the optimum cutting parameters for multipass milling operations. This strategy is based on the “minimum production time” criterion. The optimum number of passes is determined via dynamic programming, and the optimal values of the cutting conditions are found based on the objective function developed for the typified criterion by using a hybrid genetic algorithm with SQP. GA is the main optimizer of this algorithm, whereas SQP is used to fine-tune the results obtained from the GA. Furthermore, the convergence characteristics and robustness of the proposed method have been explored through comparisons with results reported in literature. The obtained results indicate that the proposed strategy is effective compared to other techniques carried out by different researchers.

One Touch Workpiece Verification System for CNC Machining Using a Low-Cost Computer Vision Approach

2016 ◽  
Author(s):  
Maxwell K. Micali ◽  
Hayley M. Cashdollar ◽  
Zachary T. Gima ◽  
Mitchell T. Westwood
Keyword(s):  
Computer Vision ◽  
Low Cost ◽  
Cnc Machining ◽  
Potential Operator ◽  
Cnc Milling ◽  
Machining Processes ◽  
Loop Control ◽  
Operator Error ◽  
Verification System ◽  
Milling Machines

While CNC programmers have powerful tools to develop optimized toolpaths and machining plans, these efforts can be wholly undermined by something as simple as human operator error during fixturing. This project addresses that potential operator error with a computer vision approach to provide coarse, closed-loop control between fixturing and machining processes. Prior to starting the machining cycle, a sensor suite detects the geometry that is currently fixtured using computer vision algorithms and compare this geometry to a CAD reference. If the detected and reference geometries are not similar, the machining cycle will not start, and an alarm will be raised. The outcome of this project is the proof of concept of a low-cost, machine/controller agnostic solution that is applied to CNC milling machines. The Workpiece Verification System (WVS) prototype implemented in this work cost a total of $100 to build, and all of the processing is performed on the self-contained platform. This solution has additional applications beyond milling that the authors are exploring.

Energieeffizienz beim Spanen/Energy efficiency at machining - Investigations about the influence of minimun quantity lubrication (MQL) at final cutting

2017 ◽  
Vol 107 (05) ◽  
pp. 352-358
Author(s):  
S. Prof. Simon ◽  
S. Wichmann ◽  
A. Brill
Keyword(s):  
Energy Efficiency ◽  
Minimum Quantity Lubrication ◽  
Stress Conditions ◽  
Cutting Performance ◽  
Workpiece Material ◽  
Load Range ◽  
University Of Technology ◽  
Partial Load ◽  
Longitudinal Turning

Von der Brandenburgischen Technischen Universität (BTU) sind in Zusammenarbeit mit der TU Liberec Untersuchungen zur Verbesserung der Energieeffizienz an spanenden Werkzeugmaschinen durchgeführt worden. Im Gegensatz zu bereits durchgeführten Untersuchungen wurde der Fokus hier auf das Belastungsverhalten im Teillastbereich gerichtet. Die durchgeführten Untersuchungen beschränkten sich auf das Längsdrehen mit geringen Schnitttiefen. Als Werkstoffe kamen ein Baustahl und ein Vergütungsstahl zum Einsatz. Durch die Bestimmung der Leerlaufleistung der verwendeten Drehmaschine waren tatsächliche Aussagen über die Schnittleistung möglich. Für das Ermitteln des Wirkungsgrades wurden auch die Schnittleistungen bei verschiedenen Drehzahlen aufgenommen. Alle weiteren Spanungsbedingungen blieben für die Untersuchungen konstant. Im Ergebnis der Untersuchung bestätigte sich das Potenzial der Minimalmengenschmierung. Der Wirkungsgrad verbesserte sich durchschnittlich um 5 %. Beachtenswert ist der Einfluss des Einstellwinkels. Hier liegt das Optimierungspotenzial der Energieeffizienz in Summe bei 14 %. Die Untersuchungen ergaben weiterhin eine hohe Korrelation von Spanungsbedingungen, Werkstückwerkstoff und verwendetem Schmiermittel.   The Brandenburg University of Technology has carried out investigations in cooperation with the technical University of Liberec to improve the energy efficiency of cutting machine tools. In contrast to investigations already carried out, the focus here was on the loading behavior in the partial load range. The investigations carried out were limited to longitudinal turning with low cutting depths. A structural steel and a tempering steel were used as materials. By determining the no-load power of the used lathe, actual statements about the cutting performance were possible. For the determination of the efficiency, the cutting performance was recorded at different speeds. All further stress conditions remained constant for the investigations. As a result of the investigation, the potential of minimum quantity lubrication was confirmed. The efficiency improved by an average of 5 %. The influence of the angle of setting was remarkable. The optimization potential of energy efficiency was at 14 %. The investigations also revealed a high correlation between stress conditions, workpiece material and lubricant used.

OPTIMISING CUTTING PARAMETERS FOR HOT TURNING ON EN31 MATERIAL

2021 ◽  
Vol 5 (10) ◽  
Author(s):  
Prof. Hemant k. Baitule ◽  
Satish Rahangdale ◽  
Vaibhav Kamane ◽  
Saurabh Yende
Keyword(s):  
Surface Roughness ◽  
Surface Finish ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Machining Process ◽  
Depth Of Cut ◽  
Multiple Time ◽  
Turning Process ◽  
Workpiece Material ◽  
Hot Turning

In any type of machining process the surface roughness plays an important role. In these the product is judge on the basis of their (surface roughness) surface finish. In machining process there are four main cutting parameter i.e. cutting speed, feed rate, depth of cut, spindle speed. For obtaining good surface finish, we can use the hot turning process. In hot turning process we heat the workpiece material and perform turning process multiple time and obtain the reading. The taguchi method is design to perform an experiment and L18 experiment were performed. The result is analyzed by using the analysis of variance (ANOVA) method. The result Obtain by this method may be useful for many other researchers.

Determination of Technological Forces in the Incremental Forming Process

2013 ◽  
Vol 371 ◽  
pp. 133-137
Author(s):  
Radu Eugen Breaz ◽  
Melania Tera ◽  
Octavian Bologa ◽  
Sever Gabriel Racz
Keyword(s):  
Image Processing ◽  
Theoretical Model ◽  
Data Acquisition ◽  
Incremental Forming ◽  
Single Point ◽  
Cnc Milling ◽  
Forming Process ◽  
Feed Drive ◽  
Cnc Milling Machine

The paper presents a joint theoretical and experimental approach to determine the technological forces within the asymmetric single point incremental forming ASPIF process, based upon a theoretical model, image processing and data acquisition. The first step of this approach was to develop a theoretical model of the forces within the process, based upon the model of a mechanical feed drive of a CNC milling machine. By means of this model, relationships between the resistant torque at the motor spindle level and the technological force on the movement axis could be determined. Using an image processing method, which allowed the user to extract information within the machines operator panel and analytical relationships, the technological forces were determined. The results were compared with the measured values, obtained by means of a data acquisition system.

scholarly journals Enhancement of Teaching Design of CNC Milling Machines

2015 ◽  
Vol 176 ◽  
pp. 571-577 ◽  
Author(s):  
Antonín Max ◽  
Václava Lašová ◽  
Šimon Pušman
Keyword(s):  
Cnc Milling ◽  
Teaching Design ◽  
Milling Machines

Modeling the Vibratory Drilling Process

1999 ◽  
Author(s):  
Stephen A. Batzer ◽  
Alexander M. Gouskov ◽  
Sergey A. Voronov
Keyword(s):  
Rotational Velocity ◽  
Time Lag ◽  
Chip Thickness ◽  
Cutting Conditions ◽  
Model Parameters ◽  
Drilling Process ◽  
Workpiece Material ◽  
Velocity Amplitude ◽  
The Stability

Abstract The dynamic behavior of deep-hole vibratory drilling is analyzed. The mathematical model presented allows the determination of axial tool and workpiece displacements and cutting forces for significant dynamic system behavior such as the entrance of the cutting tool into workpiece material and exit. Model parameters include the actual rigidity of the tool and workpiece, time-varying chip thickness, time lag for chip formation due to tool rotation and possible disengagement of drill cutting edges from the workpiece due to tool and/or workpiece axial vibrations. The main features of this model are its nonlinearity and inclusion of time lag differential equations which require numeric solutions. The specific cutting conditions (feed, tool rotational velocity, amplitude and frequency of forced vibrations) necessary to obtain discontinuous chips and reliable removal are determined. The stability conditions of excited vibrations are also investigated. Calculated bifurcation diagrams make it possible to derive the domain of system parameters along with the determination of optimal cutting conditions.

Sign in / Sign up

Export Citation Format

Share Document