Influence of Boron Nitride on Tribological Behavior of Nickel-Base Composite Coatings at High Temperature

2011 ◽  
Vol 686 ◽  
pp. 711-715 ◽  
Author(s):  
Yong Kang Zhang ◽  
Jian Liang Li ◽  
Dang Sheng Xiong ◽  
Yong Kun Qin

The nickel-based boron nitride composite coatings were prepared by reversing pulse electro-deposition. The mechanical properties and friction behavior of the coatings at high temperature were tested by using Al2O3 ceramic ball at high temperature friction-testing machine. The results show that the surface micro-hardness of the coatings increases with the addition of BN powder. Meanwhile, the friction coefficient and wear rate of specimens decreases. Especially when the BN addition is 1.5g/L the composite coatings present a minimum of friction coefficient and wear rate. In optimum process parameters, the friction coefficient of the coatings is about 0.2 at room temperature and 0.4-0.5 at 600°C. In addition, the friction and wear properties were significantly improved by plating Ni transition layer plated between substrate and composite coating.

2007 ◽  
Vol 127 ◽  
pp. 245-250 ◽  
Author(s):  
Mitsuyasu Yatsuzuka ◽  
Yoshihiro Oka ◽  
Akifumi Tomita ◽  
Noritaka Murata ◽  
Mitsuaki Hirota

Diamond-like carbon film (DLC) with an interlayer of plasma sprayed tungsten-carbide (WC) was prepared on an aluminum alloy substrate (A5052) by a hybrid process of plasma-based ion implantation and deposition using hydrocarbon gas. Typical thicknesses of DLC and WC films were 1 μm and 100 μm, respectively. The hardness and friction coefficient of DLC were typically 15 GPa and 0.15, respectively. The durability of DLC/WC/A5052 system was evaluated from the measurement of the friction coefficient by a ball-on-disk friction tester in which the loaded ball was drawn repeatedly across a sample and the load was increased with each traverse. For the DLC/A5052 system, which has no WC interlayer, the DLC film was broken quickly because of distortion of the substrate. For the DLC/WC/A5052 system, on the other hand, the DLC film was excellent in durability for long running. The wear rate of rubber rotor to the metal rotor was measured by a roller-pitching-type wear testing machine, showing large reduction in wear rate using DLC-coated metal rotor.


2011 ◽  
Vol 80-81 ◽  
pp. 661-666
Author(s):  
Yun Cai Zhao ◽  
Jia Jia Mao ◽  
Chun Ming Deng ◽  
Wem You Ma

This paper is about the study of the KF301/WS2composite lubrication wear-resisting coatings prepared by supersonic plasma spraying. Basing on the research of the tribological characteristics, it has been discussed the self-lubricity and the failure mechanism showed by composite lubrication coatings under high-temperature conditions. Research shows that the wear rate of the coatings increased with the increase of the temperature. At 300°C, the wear rate is 1.02×10-4mg/m; At 750°C, the wear rate is 2.61×10-4mg/m. With the increase of temperature, friction coefficient of the coatings shows gradually increasing. When the temperature falls below 600°C, friction coefficient keeps around 0.08; At 750°C, the friction coefficient is 0.12. Temperature has great effect on the friction and wear properties ofthe self-lubricating wear-resisting coatings, mainly manifests in two aspects: first, with the increase of the temperature, under the common influence of thermal stress and frictional contact stress, it promotes the WS2solid lubricant film cracking, breakage, shedding process, and lubrication and abrasive resistance reduces; on the other hand, the WS2occurs chemical reaction under high temperature, generating lubricity phase of NiWO4, CrS, and lubricity phases are well supplied, lubricating film has an effect of continuous lubrication on the rubbing surface, So the coating shows low-friction, and it also represents that the KF-301/ WS2self-lubricating composite coating has good lubrication and abrasive resistance under high temperature.


2011 ◽  
Vol 415-417 ◽  
pp. 2138-2141
Author(s):  
Si Yong Gu ◽  
Hou An Zhang ◽  
Chun Shi

Wear behaviours of La2O3-MoSi2composite against SiC under different loads at 1000°C and 0.126m/s sliding speed in air were investigated by using an XP-5 type high temperature friction and wear tester. The worn surfaces and phase of the sample were observed by scanning election microscopy (SEM) and X-ray diffraction (XRD), respectively. Results showed that friction coefficient and wear rate of La2O3-MoSi2composite and SiC decreased with the increase of loads. The wear mechanisms of La2O3-MoSi2composite are oxidation, adhesion abrasion and fatigue pitting.


Author(s):  
A. Titov ◽  
R. Dubrovsky

This paper describes the role of surface texture parameters of bodies in contact on friction coefficient and wear rate. Experiments are done on wear friction testing machine that allows dynamically tracking friction coefficient and wear rate of surfaces in contact under heavy-duty boundary lubrication conditions. Experiments based on conforming steel 4340 -bronze SAE 40 friction couple showed the role of profile characteristics of bodies in contact such as skewness and bearing length ratio. Experimental results demonstrated that for surfaces with similar roughness, waviness and profile parameters, a surface with skewness higher than −1.3 invokes instability in test parameters causing fast climb of friction coefficient and increased mass loss.


2014 ◽  
Vol 599-601 ◽  
pp. 153-159 ◽  
Author(s):  
Tao Zeng ◽  
Lin Jiao ◽  
Da Chuan Zhu ◽  
Chen Yang

The friction and wear properties of Cu-Te-Li alloys under dry sliding condition were studied by M-200 wear testing machine. The morphology and chemical composition of worn surfaces were analyzed by SEM and EDS, thus the effect of aging treatment on friction coefficient, wear rate and wear mechanism was discussed. The results showed that Te element could improve the wear resistance of copper alloys. With Te content increasing, the friction coefficient of Cu-Te-Li alloys declined slightly and tended to be stable as a whole, while the wear rate decreased obviously. During the process of dry sliding friction, adhesive wear was the dominant mechanism, with oxidative wear coexisting. But for the Cu-Te-Li alloys after aging treatment, abrasive wear appeared and adhesive wear was intensified, especially at higher friction velocity.


2020 ◽  
Vol 22 (4) ◽  
pp. 1031-1046
Author(s):  
X. Canute ◽  
M. C. Majumder

AbstractThe need for development of high temperature wear resistant composite materials with superior mechanical properties and tribological properties is increasing significantly. The high temperature wear properties of aluminium boron carbide composites was evaluated in this investigation. The effect of load, sliding velocity, temperature and reinforcement percentage on wear rate was determined by the pin heating method using pin heating arrangement. The size and structure of base alloy particles change considerably with an increase of boron carbide particles. The wettability and interface bonding between the matrix and reinforcement enhanced by the addition of potassium flurotitanate. ANOVA technique was used to study the effect of input parameters on wear rate. The investigation reveals that the load had higher significance than sliding velocity, temperature and weight fraction. The pin surface was studied with a high-resolution scanning electron microscope. Regression analysis revealed an extensive association between control parameters and response. The developed composites can be used in the production of automobile parts requiring high wear, frictional and thermal resistance.


2011 ◽  
Vol 230-232 ◽  
pp. 1079-1083
Author(s):  
Yi Zhang ◽  
Shi Jie Wang ◽  
Zhong Feng Guo ◽  
Zhong Wei Ren

Select two types of nitrile-butadiene rubber (NBR) which they are different in ingredients, under two types of crude oil medium respectively, the test is carried out on the friction testing machine. The test result shows that under the constant intermediate-low rotate speed and constant temperature, the friction coefficient decreases as the load increases; under the constant intermediate-low load and constant temperature, the friction coefficient increases as the rotate speed increases.


2017 ◽  
Vol 733 ◽  
pp. 60-64
Author(s):  
Munir Tasdemir ◽  
Ozkan Gulsoy

In the present work, the friction and wear properties of Polypropylene (PP) based composites filled with Hydroxyapatite (HA) particles were studied. Fillers contents in the PP were 10, 20, and 30 wt%. The effects of hydroxyapatite ratio on the water absorption, friction and wear properties of the polymer composites is presented. The result showed that the addition of HA to the composite changed the water absorption, friction coefficient and wear rate.


Friction ◽  
2020 ◽  
Vol 9 (2) ◽  
pp. 315-331 ◽  
Author(s):  
Haoliang Tian ◽  
Changliang Wang ◽  
Mengqiu Guo ◽  
Yongjing Cui ◽  
Junguo Gao ◽  
...  

AbstractTo reduce the friction coefficient of cobalt-cemented tungsten carbide (WC-12Co) wear-resistant coatings, graphene was compounded into WC-12Co powder via wet ball milling and spray granulation. Self-lubricating and wear-resistant graphene coatings were prepared via detonation gun spraying. The presence, morphologies, and phase compositions of graphene in the powders and coatings that are obtained through different powder preparation processes were analyzed. The analysis was performed using the following technologies: energy-dispersive X-ray-spectroscopy (EDXS), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and Raman spectroscopy. The mechanical properties of the coatings were studied using a microhardness tester and a universal drawing machine. The friction and wear properties of the coatings were studied using an SRV-4 friction and wear tester. The results showed that the graphene content in the WC-12Co coating modified with graphene was higher than that without modification; graphene was embedded in the structure in a transparent and thin-layer state. The adhesive strength of this coating at approximately 25 °C was approximately 60.33 MPa, and the hardness was approximately 984 HV0.3. After high-temperature treatment, the adhesive strength and hardness of the graphene oxide (GO)/WC-12Co coating decreased slightly (the lowest adhesive strength of 53.16 MPa was observed after treatment at 400 °C, and the lowest hardness of approximately 837 HV0.3 was observed after treatment at 300 °C). Compared to the friction coefficient (0.6) of the WC-12Co coating obtained at room temperature, the friction coefficient of the GO/WC-12Co coating was decreased by approximately 50% of that value. The graphene-modified coating was continuously exposed to the wear tracks on the surface of the contacting materials during friction, and a lubricating film was formed in the microareas in which the wear tracks were present. The coating exhibited improved self-lubricating and wear-resistant effects compared to the unmodified WC-12Co coating. The results of this study demonstrated that graphene could be effective in self-lubrication and wear-reduction in a temperature range of 100–200 °C, as a friction coefficient of 0.3 was maintained.


Materials ◽  
2019 ◽  
Vol 12 (11) ◽  
pp. 1854
Author(s):  
Fei-xia Zhang ◽  
Yan-qiu Chu ◽  
Chang-sheng Li

This paper presents a facile and effective method for preparing Ni/NbSe2 composites in order to improve the wettability of NbSe2 and copper matrix, which is helpful in enhancing the friction-reducing and anti-wear properties of copper-based composites. The powder metallurgy (P/M) technique was used to fabricate copper-based composites with different weight fractions of Ni/NbSe2, and tribological properties of composites were evaluated by using a ball-on-disk friction-and-wear tester. Results indicated that tribological properties of copper-based composites were improved by the addition of Ni/NbSe2. In particular, copper-based composites containing 15 wt.% Ni/NbSe2 showed the lowest friction coefficient (0.16) and wear rate (4.1 × 10−5 mm3·N−1·m−1) among all composites.


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