Effects of Ag-Carried Content in P/Ag Nanocomposites on Tribological Properties of 45 Mild Steel Friction Pairs

2011 ◽  
Vol 694 ◽  
pp. 17-22 ◽  
Author(s):  
Lǜ Yang ◽  
Yi Li ◽  
Yuan Kang Zhou ◽  
Xue Mei Wu

In this paper, some Ag-carried palygorskite nanocomposites P/Ag were prepared, their silver content were 1.3%, 4.61%, 9.54% separately. To investigate the effects of the silver content on tribological properties of 45 mild steel pairs, the P/Ag carried different Ag content were used as lubricant additive and their tribological properties were tested on the MMU-10G testing machine. The wear mass loss is used to assess the anti-wear properties of different additives. The surface topographies and main elements are analyzed through SEM and EDS after running for 30 hours. The results show that the friction coefficient and the wear mass loss significantly decrease along with the increase of silver content in the P/Ag: the average friction coefficient of the P/Ag with 9.54% silver reduces about 65% as much as the one with 1.3% silver, meanwhile, the wear mass loss decreases 57% likewise. The surfaces after rubbing 30 hours, some kind of auto-restoration films that contains sort of characteristic elements such as O, Si, Mg, Al, Ag etc. are formed on the surfaces. With the help of this kind of films, the anti-wear properties of the friction pairs are finally improved. The factors that cause the improvement of anti-friction properties of the friction pairs lie in the quality and the silver content of the auto-restoration films formed on the surfaces of friction pairs.

2011 ◽  
Vol 299-300 ◽  
pp. 759-763 ◽  
Author(s):  
J. W. Ren ◽  
Rui Cheng Bai ◽  
H. Li ◽  
Ai Jun Li ◽  
M. S. Ren ◽  
...  

The effect of DLC film on tribological properties of C/C composites was investigated with a ball-on-disk tribometer in dry air, compared with the result of specimen without DLC film. The DLC film was prepared on the surface of C/C composites substrate by plasma enhanced chemical vapor deposition method (PECVD). After PECVD, structural characterization of the film, adhesion strength of film to substrate, surface morphology and linear wear were studied by Raman spectroscopy, Rockwell-C apparatus, Scanning Electron Microscopy (SEM) and Optical Microscopy (OM), respectively. The result showed that the film deposited on the surface of C/C substrate exhibited typical Raman spectroscopy fingerprints of DLC films and a good adhesion to the substrate surface was found. A stable friction coefficient was observed during the friction tests. With the DLC film, the friction and wear properties of C/C composites were improved significantly. The average friction coefficient of the C/C specimen with DLC film (0.08637) was reduced by 65.56% than that of the one without DLC film (0.2508) and the linear wear was decreased by 84.7% ( from 148.47μm to 22.71 μm) as well.


2014 ◽  
Vol 668-669 ◽  
pp. 306-309
Author(s):  
Ming Qiu ◽  
Ren Song Hu ◽  
Ying Chun Li ◽  
Zhuo Pei Yang ◽  
Chuang Chuang Duan

The effects of acrylamide modified liner on bonding properties and tribological properties of self-lubricating spherical plain bearings were explored by used of Instron5944 electronic universal testing machine and homemade spherical plain bearings friction and wear tester. The results showed that the bonding properties of bearings modified by acrylamide modified liner were much more improved than those of the unmodified bearings; Self-lubricating spherical plain bearing friction and wear properties and oscillating frequency obvious correlational dependence. With the increase of the oscillation frequency, the friction coefficient and the wear loss increased, while the friction temperature rose. The friction coefficient, wear loss and friction temperature of bearings modified were much more improved than those of the unmodified bearings. It showed that the liners after modification treatment can improve the tribological properties of self-lubricating spherical plain bearings.


MRS Advances ◽  
2018 ◽  
Vol 3 (64) ◽  
pp. 3979-3985
Author(s):  
Brenda Castaños ◽  
Cecilia Fernández ◽  
Laura Peña-Parás ◽  
Demófilo Maldonado-Cortés ◽  
Juan Rodríguez-Salinas

ABSTRACTGreases are essential in the electrical industry for the purpose of minimizing wear and coefficient of friction (COF) between the components of circuit breakers. Nowadays some researchers have explored the addition of nanoparticles to enhance their tribological properties. In this study, tribological tests were performed on different greases employed for the electrical industry. CuO and ZnO nanoparticles were homogeneously dispersed into the greases, varying their concentration (0.01 wt.%, 0.05 wt.%, and 0.10 wt.%). A four-ball tribotest, according to ASTM D-2266, and a ball-on-disk tribotest, according to ASTM G-99, were performed in order to analyze the wear scar diameter (WSD), COF, wear mass loss and worn area. The worn materials were characterized with an optical 3D profilometer measurement system. Anti-wear properties were enhanced up to 29.30% for the lithium complex grease (LG) with no nanoparticles added, in comparison with the aluminum complex grease (AG), providing a much better tribological performance; in the ball-on-disk tribotests, a 72.80% and a 15.74% reduction in the mass loss and COF were achieved, respectively. The addition of nanoparticles was found to provide improvements of 5.31% in WSD for the AG grease and 34.49% in COF for the LG grease. A pilot test was performed following the security test UL489, achieving a reduction of 45.17% in the worn area achieved by LG grease compared to AG grease.


Materials ◽  
2019 ◽  
Vol 12 (11) ◽  
pp. 1854
Author(s):  
Fei-xia Zhang ◽  
Yan-qiu Chu ◽  
Chang-sheng Li

This paper presents a facile and effective method for preparing Ni/NbSe2 composites in order to improve the wettability of NbSe2 and copper matrix, which is helpful in enhancing the friction-reducing and anti-wear properties of copper-based composites. The powder metallurgy (P/M) technique was used to fabricate copper-based composites with different weight fractions of Ni/NbSe2, and tribological properties of composites were evaluated by using a ball-on-disk friction-and-wear tester. Results indicated that tribological properties of copper-based composites were improved by the addition of Ni/NbSe2. In particular, copper-based composites containing 15 wt.% Ni/NbSe2 showed the lowest friction coefficient (0.16) and wear rate (4.1 × 10−5 mm3·N−1·m−1) among all composites.


Materials ◽  
2019 ◽  
Vol 12 (6) ◽  
pp. 903 ◽  
Author(s):  
Zhiying Ren ◽  
Yu Yang ◽  
Youxi Lin ◽  
Zhiguang Guo

In this study, epoxy resin (EP) composites were prepared by using molybdenum disulfide (MoS2) and helical carbon nanotubes (H-CNTs) as the antifriction and reinforcing phases, respectively. The effects of MoS2 and H-CNTs on the friction coefficient, wear amount, hardness, and elastic modulus of the composites were investigated. The tribological properties of the composites were tested using the UMT-3MT friction testing machine, non-contact three-dimensional surface profilometers, and nanoindenters. The analytical results showed that the friction coefficient of the composites initially decreased and then increased with the increase in the MoS2 content. The friction coefficient was the smallest when the MoS2 content in the EP was 6%, and the wear amount increased gradually. With the increasing content of H-CNTs, the friction coefficient of the composite material did not change significantly, although the wear amount decreased gradually. When the MoS2 and H-CNTs contents were 6% and 4%, respectively, the composite exhibited the minimum friction coefficient and a small amount of wear. Moreover, the addition of H-CNTs significantly enhanced the hardness and elastic modulus of the composites, which could be applied as materials in high-temperature and high-pressure environments where lubricants and greases do not work.


2007 ◽  
Vol 127 ◽  
pp. 245-250 ◽  
Author(s):  
Mitsuyasu Yatsuzuka ◽  
Yoshihiro Oka ◽  
Akifumi Tomita ◽  
Noritaka Murata ◽  
Mitsuaki Hirota

Diamond-like carbon film (DLC) with an interlayer of plasma sprayed tungsten-carbide (WC) was prepared on an aluminum alloy substrate (A5052) by a hybrid process of plasma-based ion implantation and deposition using hydrocarbon gas. Typical thicknesses of DLC and WC films were 1 μm and 100 μm, respectively. The hardness and friction coefficient of DLC were typically 15 GPa and 0.15, respectively. The durability of DLC/WC/A5052 system was evaluated from the measurement of the friction coefficient by a ball-on-disk friction tester in which the loaded ball was drawn repeatedly across a sample and the load was increased with each traverse. For the DLC/A5052 system, which has no WC interlayer, the DLC film was broken quickly because of distortion of the substrate. For the DLC/WC/A5052 system, on the other hand, the DLC film was excellent in durability for long running. The wear rate of rubber rotor to the metal rotor was measured by a roller-pitching-type wear testing machine, showing large reduction in wear rate using DLC-coated metal rotor.


2011 ◽  
Vol 284-286 ◽  
pp. 479-487 ◽  
Author(s):  
Ping Ping Yao ◽  
Ye Long Xiao ◽  
Jun Wang Deng

The microstructure and tribological properties of space copper-based friction material fabricated by Powder Metallurgy technology were studied using optical metallographic microscope and MM-1000-type tribo-tester, respectively. The results are shown as follows: The lubricant MoS2 was resolved during sintering, resulting in the loss of S element. MoS2 and its resolvents reacted with other components into some new compounds which contribute to the tribological properties of friction material. The lubrication mechanism of these new compounds showed essential difference in comparison to that for MoS2; the friction coefficient was higher under atmospheric condition than that under vacuum conditions, but almost the same under low and high vacuum conditions. It decreased under both atmospheric and low vacuum conditions with the increase of load. The environmental temperature had insignificant effect on the friction coefficient; under atmospheric condition as load increased, the mass loss of material decreased linearly, then increased. With regard to low vacuum condition as load increased, the mass loss of material increased, then decreased; the stable coefficient of friction material under vacuum condition was higher than that under atmospheric condition.


2017 ◽  
Vol 69 (2) ◽  
pp. 158-165 ◽  
Author(s):  
Xiao Wang ◽  
Junwei Wu ◽  
Xicheng Wei ◽  
Rende Liu ◽  
Qi Cao

Purpose This paper aims to investigate the energy-saving effect and mechanism of serpentine as lubricant additive in the simulated condition. Design/methodology/approach An ABLT-1 bearing test machine was used for 1,350 hours and an MM-W1 three-pin-on-disk apparatus was used to investigate its anti-friction effect. The worn surface was characterized by scanning electron microscopy equipped with energy dispersive spectroscopy. Findings The results show that the energy-saving effect was improved after adding serpentine powder in oil and that both the friction coefficient and mass loss were dramatically decreased. The analysis on worn surface layer demonstrates that an auto-reconditioning surface layer was formed on the worn surface, which was responsible for the decrease in friction and wear. Originality/value The simulation test for the metal bearing was conducted over 1,350 hours using lubricant with and without serpentine powder. The addition of serpentine powder enhanced the energy-saving rate over time, stabilizing at about 13 per cent after 1,000 hours. An auto-reconditioning surface layer was formed on the surfaces of disassembled bearing lubricated with serpentine doped oil, resulting in dramatic decrease of both the friction coefficient and the mass loss. In addition to normal load and the accumulation of serpentine powder in the furrows and scratches of the deformed layer, the formation of the surface layer was possibly related to the substrate deformation induced by friction force.


2011 ◽  
Vol 335-336 ◽  
pp. 487-490
Author(s):  
Shun Xing Wang ◽  
Xu Rui Gao

The tribological property of nano-Cu as additive in lubricating oil was investigated on a stock-on-ring testing machine. Friction coefficient and wear mass loss were discussed in order to study tribological property. And the worn surfaces were characterized by scanning electronic microscopy(SEM). Then wear and lubricating mechanism were discussed. The results show that the wear and friction properties of nano-Cu as lubricating oil additive are excellent. And when the adding quantity is 0.04% and 0.03%(mass fraction), the friction coefficient and wear mass loss is best, respectively.


SPE Journal ◽  
2021 ◽  
pp. 1-16
Author(s):  
Y. Zhou ◽  
J. H. Hu ◽  
B. Tan ◽  
Y. Jiang ◽  
Y. F. Tang

Summary Sealing is a technical bottleneck that affects drilling efficiency and cost in deep, difficult-to-drill formations. The spiral combination seal with active sand removal performance is a new type of seal, and the wear mechanism is not clear, resulting in no effective design. In this study, the wear properties of materials were measured by a friction-and-wear testing machine, and the measurement methods and criteria of wear loss and friction coefficient were established. The fitting function of working condition and friction coefficient was studied by fitting regression method. The law of influence of working conditions on friction coefficient and wear amount was determined. The actual wear model and evaluation criteria of wear condition were established by using wear test data and geometric relationship. The relationship among working conditions, contact stress, and wear depth is determined by numerical simulation method, and the wear mechanism of the new seal is revealed, which provides a theoretical basis for its application.


Sign in / Sign up

Export Citation Format

Share Document