Deformations Limits Analysis of Sheet Metal Manufatured through the Incremental Forming Process

2017 ◽  
Vol 899 ◽  
pp. 272-277
Author(s):  
Hugo Dutra Gomes ◽  
Maria Carolina dos Santos Freitas ◽  
Luciano Pessanha Moreira ◽  
Flavia de Paula Vitoretti ◽  
Jose Adilson de Castro
Keyword(s):  
Mechanical Properties ◽  
Finite Element Method ◽  
Finite Element ◽  
Tool Path ◽  
Incremental Forming ◽  
Numerical Control ◽  
Tool Geometry ◽  
The Finite Element Method ◽  
Forming Process ◽  
Contact Conditions

The present study is primarily engaged in the implementation of the incremental stamping process in a computerized numeric control This paper presents two different approaches to this forming process, an experimental and other numerical. Experimental used by the computer numerical control to perform the printing process and performs numerical simulations of the process using the finite element method. Some parameters are analyzed in both approaches, such as product geometry effects, tool geometry, tool speed, tool path, contact conditions and mechanical properties of the materials.

Effect of process parameters on formability in two-point incremental forming-machining of planar and twisted AA5083 blades

2022 ◽  
pp. 095440542110697
Author(s):  
Hossein Ghorbani-Menghari ◽  
Mehrdad Azadipour ◽  
Mehran Ghasempour-Mouziraji ◽  
Young Hoon Moon ◽  
Ji Hoon Kim
Keyword(s):  
Tool Path ◽  
Incremental Forming ◽  
Dimensional Accuracy ◽  
Numerical Control ◽  
Machining Process ◽  
Curved Surface ◽  
Forming Process ◽  
Forming Temperature ◽  
Feature Based ◽  
Tool Diameter

The deformation machining process (DMP) involves machining and incremental forming of thin structures. It can be applied for manufacturing products such as curved-surface blades without using 5-axis computerised numerical control machines. This work presents the effect of tool diameter and forming temperature on spring-back and dimensional accuracy of a simple fabricated part. The results of the first phase of the study are utilised to design the fabrication process of a curved surface blade. A feature-based algorithm is used to design the tool path for the forming process. The dimensional accuracy of the final product is improved through warm forming, two-point incremental forming, and extension of the bending zone to the outside of the product edges. The results show that DMP can be used to fabricate complex curved-surface workpieces with acceptable dimensional accuracy.

Finite Element Analysis of Incremental Sheet Forming for Metal Sheet

2018 ◽  
Vol 783 ◽  
pp. 148-153
Author(s):  
Muhammad Sajjad ◽  
Jithin Ambarayil Joy ◽  
Dong Won Jung
Keyword(s):  
Mechanical Properties ◽  
Sheet Metal ◽  
Tool Path ◽  
Incremental Forming ◽  
Single Point ◽  
Machining Process ◽  
Machining Parameters ◽  
Forming Process ◽  
Element Analysis ◽  
Tool Diameter

Incremental sheet metal forming, is a non-conventional machining process which offers higher formability, flexibility and low cost of production than the traditional conventional forming process. Punch or tool used in this forming process consecutively forces the sheet to deform locally and ultimately gives the target profile. Various machining parameters, such as type of tool, tool path, tool size, feed rate and mechanical properties of sheet metal, like strength co-efficient, strain hardening index and ultimate tensile strength, effects the forming process and the formability of final product. In this research paper, Single Point Incremental Forming was simulated using Dassault system’s Abaqus 6.12-1 and results are obtained. Results of sheet profile and there change in thickness is investigated. For this paper, we simulated the process in abaqus. The tool diameter and rotational speed is find out for the production of parts through incremental forming. The simulation is done for two type of material with different mechanical properties. Various research papers were used to understand the process of incremental forming and its simulation.

scholarly journals Influence of the Mechanical Properties of Elastoplastic Materials on the Nanoindentation Loading Response

Materials ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 4842
Author(s):  
Huanping Yang ◽  
Wei Zhuang ◽  
Wenbin Yan ◽  
Yaomian Wang
Keyword(s):  
Mechanical Properties ◽  
Finite Element Method ◽  
Finite Element ◽  
The Other ◽  
Equivalent Model ◽  
Strain Hardening Exponent ◽  
Mechanical Parameters ◽  
The Finite Element Method ◽  
Fem Simulations ◽  
Elastoplastic Materials

The nanoindentation loading response of elastoplastic materials was simulated by the finite element method (FEM). The influence of the Young’s modulus E, yield stress σy, strain hardening exponent n and Poisson’s ratio ν on the loading response was investigated. Based on an equivalent model, an equation with physical meaning was proposed to quantitatively describe the influence. The calculations agree well with the FEM simulations and experimental results in literature. Comparisons with the predictions using equations in the literature also show the reliability of the proposed equation. The investigations show that the loading curvature C increases with increasing E, σy, n and ν. The increase rates of C with E, σy, n and ν are different for their different influences on the flow stress after yielding. It is also found that the influence of one of the four mechanical parameters on C can be affected by the other mechanical parameters.

scholarly journals Analysis of the Functionally Step-Variable Graded Plate Under In-Plane Compression

Materials ◽  
2019 ◽  
Vol 12 (24) ◽  
pp. 4090 ◽  
Author(s):  
Leszek Czechowski ◽  
Zbigniew Kołakowski
Keyword(s):  
Mechanical Properties ◽  
Finite Element Method ◽  
Finite Element ◽  
Functionally Graded ◽  
The Finite Element Method ◽  
Graded Materials ◽  
Number Of Layers ◽  
Critical Equilibrium ◽  
Post Buckling ◽  
Plane Compression

A study of the pre- and post-buckling state of square plates built from functionally graded materials (FGMs) and pure ceramics is presented. In contrast to the theoretical approach, the structure under consideration contains a finite number of layers with a step-variable change in mechanical properties across the thickness. An influence of ceramics content on a wall and a number of finite layers of the step-variable FGM on the buckling and post-critical state was scrutinized. The problem was solved using the finite element method and the asymptotic nonlinear Koiter’s theory. The investigations were conducted for several boundary conditions and material distributions to assess the behavior of the plate and to compare critical forces and post-critical equilibrium paths.

scholarly journals Construction of Wood-Based Lamella for Increased Load on Seating Furniture

Forests ◽  
2019 ◽  
Vol 10 (6) ◽  
pp. 525 ◽  
Author(s):  
Nadežda Langová ◽  
Roman Réh ◽  
Rastislav Igaz ◽  
Ľuboš Krišťák ◽  
Miloš Hitka ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Finite Element Method ◽  
Finite Element ◽  
Modulus Of Rupture ◽  
The Finite Element Method ◽  
Ultimate State ◽  
Overweight People ◽  
Number Of Layers ◽  
Fem Method ◽  
Stress And Deformation

The research on population shows that the count of overweight people has been constantly growing. Therefore, designing and modifying utility items, e.g., furniture should be brought into focus. Indeed, furniture function and safety is associated with the weight of a user. Current processes and standards dealing with the design of seating furniture do not meet the requirements of overweight users. The research is aimed at designing flexible chairs consisting of lamellae using the finite element method (FEM). Three types of glued lamellae based on wood with different number of layers and thickness were made and subsequently, their mechanical properties were tested. Values for modulus of elasticity and modulus of rupture were used to determine stress and deformation applying the FEM method for modelling flexible chairs. In this research, the methodology for evaluating the ultimate state of flexible chairs used to analyse deformation and stability was defined. The analysis confirms that several designed constructions meet the requirements of actual standards (valid for the weight of a user up to 110 kg) but fail to meet the requirements for weight gain of a population.

Effect of Behavior Patch and Aging Adhesive Exposed with Temperature in Modeling of a Damaged and Repaired Plate in Aluminum (2024-T3)

2020 ◽  
Vol 50 ◽  
pp. 48-63
Author(s):  
Belghoul Hakima ◽  
Madani Kouider ◽  
Merdaci Slimane ◽  
Rezgani Laid
Keyword(s):  
Mechanical Properties ◽  
Finite Element Method ◽  
Stress Intensity Factor ◽  
Finite Element ◽  
Immersion Time ◽  
Absorption Rate ◽  
Shear Stresses ◽  
The Finite Element Method ◽  
Composite Patch ◽  
Temperature Water

This work consists of the study is to analysis by the finite element method the effect of the ageing of the adhesive exposed simultaneously to the temperature and water on the degradation of its mechanical properties and consequently on the transfer of loads from the plate to patch. The stress intensity factor was evaluated according to immersion time and temperature. Several parameters have been taken into consideration, namely the properties of the composite patch, temperature, water absorption, rate and length of crack, the distribution of maximum shear stresses in the adhesive and peel in the patch were also analyzed.

scholarly journals Specific solution of problem of water filtering in the rocks by the finite element method

2019 ◽  
Vol 109 ◽  
pp. 00093 ◽  
Author(s):  
Olena Slashchova ◽  
Ihor Slashchov ◽  
Iryna Sapunova
Keyword(s):  
Mechanical Properties ◽  
Finite Element Method ◽  
Finite Element ◽  
Strain State ◽  
Water Saturation ◽  
Physical And Mechanical Properties ◽  
Critical Parameters ◽  
The Finite Element Method ◽  
Water Saturated ◽  
Element Method

The article is devoted to development of methods for geofiltration calculations with taking into account peculiarities of changes of the rock physical and mechanical properties at water saturation. Methods: mathematical modeling of geomechanical and filtration processes with the help of finite element method and laboratory and underground studies. A mathematical model was formulated for solving a problem of elasticity theory by the finite element method, which took into account peculiarities of water-saturated rocks. Pattern of stress-strain state changing in the fractured water-saturated rocks under the action of critical loads, which occurred around the preparatory roadways during their operation, were established. In order to solve the filtration problems, a bank of collected initial data on physical and mechanical properties of water-saturated rocks was processed with the help of variation coefficients, which were taken into account by the method, which assumed calculation of the model loading with critical parameters.

Simulation of the Impact Behaviour of Diffusion-Bonded and Adhered Perforated Hollow Sphere Structures (PHSS)

2009 ◽  
Vol 294 ◽  
pp. 27-38 ◽  
Author(s):  
Fabian Ferrano ◽  
Marco Speich ◽  
Wolfgang Rimkus ◽  
Markus Merkel ◽  
Andreas Öchsner
Keyword(s):  
Mechanical Properties ◽  
Finite Element Method ◽  
Finite Element ◽  
Mechanical Behaviour ◽  
Hollow Sphere ◽  
Large Deformations ◽  
The Finite Element Method ◽  
Impact Behaviour ◽  
New Type ◽  
The Impact

This paper investigates the mechanical properties of a new type of hollow sphere structure. For this new type, the sphere shell is perforated by several holes in order to open up the inner sphere volume and surface. The mechanical behaviour of perforated sphere structures under large deformations and strains in a primitive cubic arrangement is numerically evaluated by using the finite element method for different hole diameters and different joining techniques.

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