Wear Resistance of a Composite Galvanic Coating Based on the Nickel-Cobalt Alloy

2019 ◽  
Vol 945 ◽  
pp. 735-739
Author(s):  
A.V. Arzumanova ◽  
A.V. Starunov ◽  
K.A. Shpanova
Keyword(s):  
Wear Resistance ◽  
Silicon Oxide ◽  
Composite Coatings ◽  
Oxide System ◽  
Galvanic Coating ◽  
Micro Hardness ◽  
Cobalt Alloy ◽  
Frictional Properties ◽  
Nickel Cobalt ◽  
Modern Engineering

In modern engineering the great attention is paid to the creation and implementation of new electroplating coating to ensure the durability, hardness and corrosion resistance. One of the effective methods for improving the properties of composite coatings is the method of galvanic deposition. The principle of obtaining of the composite electroplating was based on the fact that together with the metals ion some disperse particles of different sizes and nature are co-deposited. By including into metal matrix the particles are improve the performance coatings and increase the reliability and durability of products. The chloride electrolyte for application of the wear-resistant composite galvanic coating of nickel-cobalt-silicon oxide system was designed. The influences of the electrolysis modes and the electrolyte composition to a physical mechanical properties of the coating (wear resistance, firmness to corrosion, micro-hardness, internal stress, porosity, adhesion) were investigated. The possibility of the usage of received coating as the firmness to corrosion material with anti-frictional properties was showed.

Study on the Wear Resistance of Micro-Nanostructured WC Composite Coating Sintered by Induced Heating

2007 ◽  
Vol 280-283 ◽  
pp. 1489-1492
Author(s):  
Zhen Ting Wang ◽  
Hua Hui Chen
Keyword(s):  
Wear Resistance ◽  
Composite Coating ◽  
Solid Solutions ◽  
Composite Coatings ◽  
Micro Hardness ◽  
Q235 Steel ◽  
Metallurgical Bonding ◽  
Sintering Method

Micro-nanostructured WC composite coatings were successfully fabricated by induced heating sintering method on the surface of Q235 steel .The microstructure, micro-hardness and the wear resistance of the composite coatings were studied .The results show that the microstructure of induced heat layer is mainly composed of Ni-based solid solutions and WC particles. And there exists excellent metallurgical bonding between coating and substrate. The wear resistance of micro-nanostructured WC Composite Coatings is increased by 1.5 times on an average as compared with that of micron.

Effect of Electrolysis Modes on Physico-Mechanical Properties of Composite Coatings Based on Nickel

2019 ◽  
Vol 945 ◽  
pp. 647-652
Author(s):  
A.V. Arzumanova ◽  
A.V. Starunov
Keyword(s):  
Mechanical Properties ◽  
Silicon Carbide ◽  
Cobalt Oxide ◽  
Silicon Oxide ◽  
Composite Coatings ◽  
Corrosion Properties ◽  
Chloride Electrolyte ◽  
Nickel Cobalt ◽  
Nickel Cobalt Oxide ◽  
Silicon System

The receiving method and some properties of the composite nickel containing galvanic coating on base nickel-cobalt-oxide silicon-carbide silicon system were discussed. Chloride electrolyte for the application of the composite electroplating coating with firmness to wear and corrosion properties of nickel-cobalt-oxide silicon-carbide silicon system was elaborated. Influence of electrolysis and electrolyte composition on physico-mechanical properties (firmness to wear, corrosion resistance, hardness, internal tensions, porosity, adhesion) of the composite electrolytic coating of nickel-cobalt-silicon oxide system, electroplated from chloride electrolyte, and on the properties of electrolyte (diffusing ability, output current draught) were investigated. The possibility of using for composite electroplating of nickel-cobalt-silicon oxide-carbide silicon system as a firmness to wear coating in instead of chrome was showed.

SURFACE PROPERTIES OF THE IN SITU FORMED CERAMICS REINFORCED COMPOSITE COATINGS ON TI-3AL-2V ALLOYS

2012 ◽  
Vol 19 (02) ◽  
pp. 1250009 ◽  
Author(s):  
PENG LIU ◽  
WEI GUO ◽  
DAKUI HU ◽  
HUI LUO ◽  
YUANBIN ZHANG
Keyword(s):  
Wear Resistance ◽  
Titanium Alloy ◽  
Composite Coating ◽  
Surface Properties ◽  
Laser Cladding ◽  
Composite Coatings ◽  
Micro Hardness ◽  
Reinforced Composite

The synthesis of hard composite coating on titanium alloy by laser cladding of Al/Fe/Ni+C/Si3N4 pre-placed powders has been investigated in detail. SEM result indicated that a composite coating with metallurgical joint to the substrate was formed. XRD result indicated that the composite coating mainly consisted of γ- (Fe, Ni) , FeAl , Ti3Al , TiC , TiNi , TiC0.3N0.7 , Ti2N , SiC , Ti5Si3 and TiNi . Compared with Ti-3Al-2V substrate, an improvement of the micro-hardness and the wear resistance was observed for this composite coating.

The Relationship between Nanocrystalline Structure and Frictional Properties of Nanodiamond/Ni Composite Coatings by Brush Plating

2011 ◽  
Vol 80-81 ◽  
pp. 683-687 ◽  
Author(s):  
Ying Li ◽  
Bian Xiao Li ◽  
Wen Jun Zou
Keyword(s):  
Wear Resistance ◽  
Composite Coating ◽  
Composite Coatings ◽  
Nanocrystalline Structure ◽  
Work Piece ◽  
Reciprocating Motion ◽  
Frictional Properties ◽  
Second Phases ◽  
Brush Plating ◽  
The Relationship

Nanodiamond/Ni and Ni coatings were fabricated via brush plating. Nanocrystalline structure of the composite coating was investigated by SEM and XRD. The results showed that the composite coatings are nanocrystalline structure. The hardness of the nanodiamond/Ni composite coating is higher greatly than that of Ni coating. At same time, the reasons of formation nanocrystalline were discussed, which include the nucleation rate with the increase of a high over-potential, the reciprocating motion between brush and work piece, the heterogeneous nucleation of nanodiamond. The nanodiamonds as second phases make grain finer. The nanodiamonds of core-shell structure play the important role in wear resistance and antifriction. So the wear resistance of the composite coatings is significantly higher than nickel coating’s.

EFFECT OF TiO2 PARTICLES ON MICRO-HARDNESS, CORROSION, WEAR AND FRICTION OF Ni–P–TiO2 COMPOSITE COATINGS AT DIFFERENT ANNEALING TEMPERATURES

2016 ◽  
Vol 23 (01) ◽  
pp. 1550082 ◽  
Author(s):  
PRASANNA GADHARI ◽  
PRASANTA SAHOO
Keyword(s):  
Wear Resistance ◽  
Corrosion Resistance ◽  
Composite Coatings ◽  
Corrosion Current ◽  
Xrd Analysis ◽  
Charge Transfer Resistance ◽  
Micro Hardness ◽  
Transfer Resistance ◽  
X Ray ◽  
Annealing Temperatures

The present study investigates the effect of titania particles on the micro-hardness, wear resistance, corrosion resistance and friction of electroless Ni–P–TiO2 composite coatings deposited on mild steel substrates at different annealing temperatures. The experimental results confirmed that the amount of TiO2 particles incorporated in the coatings increases with increase in the concentration of particles in the electroless bath. In presence of TiO2 particles, hardness, wear resistance and corrosion resistance of the coating improve significantly. At higher annealing temperature, wear resistance increases due to formation of hard Ni3P phase and incorporation of titania particles in the coated layer. Charge transfer resistance and corrosion current density of the coatings reduce with an increase in TiO2 particles, whereas corrosion potential increases. Microstructure changes and composition of the composite coating due to heat treatment are studied with the help of scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDXA) and X-ray diffraction (XRD) analysis.

Characterization of In Situ Synthesized TiC-TiB2 Reinforced Fe Matrix Wear-Resistant Coating by TIG Arc/Cored-Wires Weld Overlaying Technology

2014 ◽  
Vol 1030-1032 ◽  
pp. 34-38 ◽  
Author(s):  
Meng Ru Liu ◽  
Han Chi Cheng ◽  
Lan Li ◽  
Shang Li ◽  
Chang Shun Huang
Keyword(s):  
Wear Resistance ◽  
Steel Substrate ◽  
Composite Coatings ◽  
Micro Hardness ◽  
Cored Wire ◽  
Weld Overlay ◽  
Overlay Coating ◽  
Hardness Tester ◽  
Dense Microstructure

TiC-TiB2/ Fe matrix composite coatings were in-situ synthesized in the surface of Q235 steel substrate by TIG/cored-wire weld overlaying. The microstructure, micro-hardness and wear resistance of the weld overlay coating were investigated using SEM, XRD, Micro-hardness Tester and Pin-disc Wear Tester respectively. The results showed that the weld overlay coating presented a dense microstructure with defect-free of pore and crack, and better metallurgical bond with the substrate; TiC and TiB2 particulate distributed dispersively in Fe matrix of the weld overlay coatings. The highest Micro-hardness of the weld overlaying was 1657.58HV, which is 6 times higher than the substrate, and wear resistance are also improved at the room temperature under normal atmosphere conditions.

Investigations of wear resistance of composite coatings (cobalt alloy-WC) produced by the LENS method

2020 ◽  
Vol 25 (1-2) ◽  
pp. 38-47
Author(s):  
Joanna Klimek ◽  
Julita Dworecka-Wójcik ◽  
Tomasz Durejko ◽  
Dariusz Zasada
Keyword(s):  
Wear Resistance ◽  
Composite Coatings ◽  
Metallic Matrix ◽  
Test Methods ◽  
Test Method ◽  
Cobalt Alloy ◽  
Laser Engineered Net Shaping ◽  
Test Parameters ◽  
Net Shaping ◽  
Ball On Disc

Metallic coatings strengthened by the reinforcing phase are among the widely used wear-resistant materials. The work attempted to produce composite coatings in the metallic matrix system (cobalt alloy) – reinforcing phase (tungsten carbide) fabricated by the Laser Engineered Net Shaping (LENS) technique. The obtained coatings were assessed by metallurgical quality (microscopic observations), microhardness test in coating-substrate transition zone and tests of abrasive wear resistance under dry friction conditions. For this purpose, two different test methods were used: the ball-on-disc method and the rubber wheel abrasion test method. For each method, the same test parameters were used, such as force and number of disc/ roller rotations. The conducted tests showed that the weight loss of the coatings subjected to wear resistance tests in loose abrasive was much greater compared to the ball-on-disc method.

scholarly journals Microstructure and Wear Behavior of In-Situ NbC Reinforced Composite Coatings

Materials ◽  
2020 ◽  
Vol 13 (16) ◽  
pp. 3459 ◽  
Author(s):  
Baoming Shi ◽  
Shiming Huang ◽  
Ping Zhu ◽  
Changen Xu ◽  
Tengfei Zhang
Keyword(s):  
Wear Resistance ◽  
Composite Coating ◽  
Wear Behavior ◽  
Composite Coatings ◽  
Niobium Carbide ◽  
Low Carbon Steel ◽  
High Hardness ◽  
Low Carbon ◽  
Micro Hardness

In the present study, plasma spray welding was used to prepare an in-situ niobium carbide (NbC) reinforced Ni-based composite coating on the low carbon steel, and the phase composition and the microstructure of the composite coatings were studied. The wear resistance and the wear mechanism of the composite coatings were also researched by the wear tests. The results showed that the main phases of the composite coating were NbC, γ-Ni, Cr23C6, Ni3Si, CrB, Cr5B3, Cr7C3 and FeNi3. A number of fine in-situ NbC particles and numerous chromium carbide particles were distributed in the γ-Ni matrix. The increase in the mass fraction of Nb and NiCr-Cr3C2 could lead to the increase in NbC particles in the composite coatings. Due to the high hardness of NbC and chromium carbides, the micro-hardness and the wear resistance of the composite coatings were advanced. The composite coating with the powder mixtures of 20% (Nb + NiCr-Cr3C2) and 80% NiCrBSi had the highest micro-hardness and the best wear resistance in this study. The average micro-hardness reached the maximum value 1025HV0.5. The volume loss was 39.2 mm3, which was merely 37% of that of the NiCrBSi coating and 6% of that of the substrate under the identical conditions.

Research on Preparation and Properties of Antiwear and Anticorrosion Composite Coating Ni-P-SiC

2014 ◽  
Vol 988 ◽  
pp. 117-120
Author(s):  
Ya Min Li ◽  
Xing Zhang ◽  
Amin Wang ◽  
Hong Jun Liu
Keyword(s):  
Heat Treatment ◽  
Wear Resistance ◽  
Corrosion Resistance ◽  
Aluminum Alloy ◽  
Electroless Plating ◽  
Bonding Strength ◽  
Composite Coatings ◽  
Micro Hardness ◽  
Uniform Thickness ◽  
Structure And Morphology

Ni-P-SiC composite coatings on the surface of ZL102 aluminum alloy were prepared by direct electroless plating. The structure and morphology of the coatings after heat treatment at 400 °C for 1 hour were analyzed by XRD and SEM. The bonding strength, hardness, corrosion resistance and wear resistance of the coatings were tested. The results show that the coatings structure is crystalline and the main crystal phase is Ni3P. The SiC particles are evenly distributed in the coatings. The coatings have uniform thickness, high bonding strength and high micro hardness (up to 1395.28 HV.2). It is also shown that the substrate corrosion resistance and wear resistance can be considerably improved after electroless plating.

A Hard and Thick Fe-Based Amorphous Composite Coating

2011 ◽  
Vol 189-193 ◽  
pp. 858-862 ◽  
Author(s):  
Wei Qiang Hu ◽  
Zong De Liu ◽  
Guang Yang ◽  
Yong Tian Wang ◽  
Hua Lei Zhang
Keyword(s):  
Wear Resistance ◽  
Composite Coating ◽  
Composite Coatings ◽  
Cement Industry ◽  
Inert Gas ◽  
Shell Layer ◽  
Micro Hardness ◽  
Materials Used ◽  
Nanocrystalline Composite

A thick Fe-based amorphous and nanocrystalline composite coating was prepared by in-situ tungsten inert gas (TIG) cladding method. The results show that the cladding coating mainly consists of amorphous phase and nanocrystalline grains. The microstructure study shows that the Fe-based composite coatings have unique microstructure including nano-sized grains surrounded by nano-scale amorphous shell layer (encapsulated structure) and the homogeneously distributed dendrites/cellular crystals. The unique microstructure gives rise to the superior micro-hardness and wear resistance of the coating. The Fe-based coatings have great potential as promising wear-resistance structural materials used in electric power and cement industry.

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