The Repair Welding Technology of Casts Magnesium Alloy QE22

2013 ◽  
Vol 212 ◽  
pp. 81-86 ◽  
Author(s):  
Robert Kocurek ◽  
Janusz Adamiec
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Magnesium Alloy ◽  
Magnesium Alloys ◽  
Research Work ◽  
Inert Gas ◽  
Repair Welding ◽  
Welding Technology ◽  
Alloy Castings ◽  
Stable Connection

Alloys from group Mg-Ag-RE-Zr are characterized by creep resistance up to 200°C, good casting and mechanical properties. Defects of magnesium alloys are propensity to cracks and deformations during heat treatment, low corrosion resistance. Welding technologies are most often use to repair of casts, mainly nonconsumable electrode welding in inert gas cover. About possibility repair or regeneration of magnesium alloy castings by welding depends on their weldability. Weldability of most magnesium alloys is good however, welding and surfacing cast elements create many problems. The purpose of this research work was develop a repair welding technology of casts magnesium alloy. Research project consisted of weldings and padding trials, microstructure and mechanical properties tests. Presented research results in this paper support conclusion that casts alloy QE22 reveal susceptibility to stable connection.

Effect of Heat Treatment on Tensile Strength and Microstructure of AZ61A Magnesium Alloy

2014 ◽  
Vol 606 ◽  
pp. 55-59 ◽  
Author(s):  
R. Senthil ◽  
A. Gnanavelbabu
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Tensile Strength ◽  
Magnesium Alloy ◽  
Magnesium Alloys ◽  
Mg Alloys ◽  
Forming Process ◽  
Microstructural Parameters ◽  
Heat Treated ◽  
Mutual Relations

Magnesium alloys are the very progressive materials whereon is due to improve their end-use properties. Especially, wrought Mg alloys attract attention since they have more advantageous mechanical properties than cast Mg alloys. Investigations were carried out the effects of heat treatment on tensile strength and microstructure of AZ61A magnesium alloy. The AZ61A Mg alloy is solution heat treated at the temperature of 6500F (343°C) for various soaking timing such as 120 min, 240 min and 360 minutes and allowed it cool slowly in the furnace itself. Magnesium alloys usually are heat treated either to improve mechanical properties or as means of conditioning for specific fabrication operations. Special attention had been focused on the analysis of mutual relations existing between the deformation conditions, microstructural parameters, grain size and the achieved mechanical properties. The result after the solution heat treatment, showed remarkably improved hardness, tensile strength and yield strength. It would be appropriate for a forming process namely isostatic forming process.

Study on Process of Magnesium Alloy Investment Casting

2007 ◽  
Vol 561-565 ◽  
pp. 1019-1022 ◽  
Author(s):  
Guang Yu Yang ◽  
Wan Qi Jie ◽  
Qi Tang Hao ◽  
Jie Hua Li
Keyword(s):  
Mechanical Properties ◽  
Magnesium Alloy ◽  
Magnesium Alloys ◽  
Investment Casting ◽  
Inert Gas ◽  
Gas Mixture ◽  
Astm Standard ◽  
Protective Gas

The process of different sorts of magnesium alloys investment casting is studied using a mold materials composed of zircon and colloided silica binder. The investment shell is flushed out employing protective gas mixture of 1% HFC134a and inert gas. The castings with perfect appearance and high metallurgical quality are produced successfully for ZC62 and ME-1magnesium alloy respectively. The mechanical properties of the castings reached the ASTM standard.

Structural Stability of Welded Joints of Magnesium Alloy EZ33A-T5

2014 ◽  
Vol 782 ◽  
pp. 408-414
Author(s):  
Robert Kocurek ◽  
Janusz Adamiec
Keyword(s):  
Magnesium Alloy ◽  
Magnesium Alloys ◽  
Welded Joints ◽  
Welded Joint ◽  
Research Work ◽  
Structure And Properties ◽  
Alloy Casting ◽  
Shrinkage Cracks ◽  
Lack Of Information ◽  
Alloy Castings

Magnesium alloys of Mg-Zn-RE-Zr group are characterized by creep resistance up to 250°C, good castability, absence of the microporosity and gas corrosion resistance. Defect of these alloys are low mechanical properties at ambient temperature. Magnesium alloys are used in the automotive, aerospace and defense industries, mainly as gravitational casts to sand moulds or die-casting. Casting defects often appear in these casts (misruns, micro-shrinkage, cracks), especially for large-size castings. The welding technologies are most often applicable to repair of casts, mainly non-consumable electrode welding in the inert-gas cover. Welded joints made of magnesium alloys should have properties at least the same as the ready cast, in particular it should ensure stability of the structure and properties of all welded joint in working temperature. In the literature there is a lack of information about stability and properties of welded joints of Mg-4E-3Zn (EZ33A-T5 acc. to ASTM B80) alloy castings. In research work determined the structure of welded joints of Mg-4RE-3Zn alloy casting after stress-relief annealing and defined changes of structure and properties during long-term annealing at the temperature of 250°C. It was found that the structure of welded joint of casting alloy Mg-4RE-3Zn is stable at the temperature of 250°C through at least 1000 hours. The hardness of tested joints equal 80 HV. Therefore welding technologies can be used for repair of magnesium alloy casts with addition of zinc and rare earth elements.

Microstructural and Mechanical Behaviour Evaluation of Mg-Al-Zn Alloy Friction Stir Welded Joint

2020 ◽  
Vol 17 (3) ◽  
pp. 8150-8159
Author(s):  
Kulwant Singh ◽  
Gurbhinder Singh ◽  
Harmeet Singh
Keyword(s):  
Heat Treatment ◽  
Friction Stir Welding ◽  
Magnesium Alloys ◽  
Mechanical Performance ◽  
Fuel Efficiency ◽  
Research Work ◽  
Grain Structure ◽  
Tensile Fracture ◽  
Friction Stir ◽  
The Impact

The weight reduction concept is most effective to reduce the emissions of greenhouse gases from vehicles, which also improves fuel efficiency. Amongst lightweight materials, magnesium alloys are attractive to the automotive sector as a structural material. Welding feasibility of magnesium alloys acts as an influential role in its usage for lightweight prospects. Friction stir welding (FSW) is an appropriate technique as compared to other welding techniques to join magnesium alloys. Field of friction stir welding is emerging in the current scenario. The friction stir welding technique has been selected to weld AZ91 magnesium alloys in the current research work. The microstructure and mechanical characteristics of the produced FSW butt joints have been investigated. Further, the influence of post welding heat treatment (at 260 °C for 1 h) on these properties has also been examined. Post welding heat treatment (PWHT) resulted in the improvement of the grain structure of weld zones which affected the mechanical performance of the joints. After heat treatment, the tensile strength and elongation of the joint increased by 12.6 % and 31.9 % respectively. It is proven that after PWHT, the microhardness of the stir zone reduced and a comparatively smoothened microhardness profile of the FSW joint obtained. No considerable variation in the location of the tensile fracture was witnessed after PWHT. The results show that the impact toughness of the weld joints further decreases after post welding heat treatment.

The influence of gadolinium on Al–Ti–C master alloy and its refining effect on AZ31 magnesium alloy

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Wenxue Fan ◽  
Hai Hao
Keyword(s):  
Mechanical Properties ◽  
Magnesium Alloy ◽  
Grain Refinement ◽  
Magnesium Alloys ◽  
Master Alloy ◽  
Cast Alloy ◽  
Az31 Magnesium Alloy ◽  
Synthesis Mechanism ◽  
Refining Effect ◽  
Master Alloys

Abstract Grain refinement has a significant influence on the improvement of mechanical properties of magnesium alloys. In this study, a series of Al–Ti–C-xGd (x = 0, 1, 2, 3) master alloys as grain refiners were prepared by self-propagating high-temperature synthesis. The synthesis mechanism of the Al–Ti–C-xGd master alloy was analyzed. The effects of Al–Ti–C-xGd master alloys on the grain refinement and mechanical properties of AZ31 (Mg-3Al-1Zn-0.4Mn) magnesium alloys were investigated. The results show that the microstructure of the Al–Ti–C-xGd alloy contains α-Al, TiAl3, TiC and the core–shell structure TiAl3/Ti2Al20Gd. The refining effect of the prepared Al–Ti–C–Gd master alloy is obviously better than that of Al–Ti–C master alloy. The grain size of AZ31 magnesium alloy was reduced from 323 μm to 72 μm when adding 1 wt.% Al–Ti–C-2Gd master alloy. In the same condition, the ultimate tensile strength and elongation of as-cast alloy were increased from 130 MPa, 7.9% to 207 MPa, 16.6% respectively.

Effect of heat treatment and deformation temperature on the mechanical properties of ECAP processed ZK60 magnesium alloy

2016 ◽  
Vol 677 ◽  
pp. 125-132 ◽  
Author(s):  
Yuchun Yuan ◽  
Aibin Ma ◽  
Xiaofan Gou ◽  
Jinghua Jiang ◽  
Godfred Arhin ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Magnesium Alloy ◽  
Deformation Temperature ◽  
Zk60 Magnesium Alloy

Influence of Heat Treatment on Microstrudture and Mechanical Properties of AZ31B Magnesium Alloy Prepared by Solid-State Recycling

2012 ◽  
Vol 271-272 ◽  
pp. 17-20
Author(s):  
Shu Yan Wu ◽  
Ze Sheng Ji ◽  
Chun Ying Tian ◽  
Ming Zhong Wu
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Solid State ◽  
Magnesium Alloy ◽  
Static Recrystallization ◽  
Annealing Treatment ◽  
Az31b Magnesium Alloy ◽  
Heat Treated ◽  
Elongation To Failure ◽  
Strength And Ductility

This work is to study the influence of heat treatment on microstrudture and mechanical properties of AZ31B magnesium alloy prepared by solid -state recycling. AZ31B magnesium alloy chips were recycled by hot extruding. Three different heat treatments were conducted for recycled alloy. Mechanical properties and microstructure of the recycled specimen and heat treated specimen were investigated. 300°C×2h annealing specimen exhibits finer grain due to static recrystallization, and microstructure of 400°C×2h annealing specimen becomes more coarse. 300°C×2h annealing treatment improves obviously strength and ductility of recycled alloy. Ultimate tensile strength of alloy decreases and elongation to failure increases after 400°C×2h annealing. Grain size, dislocation density and bonding of chips have an effect on the elongation of recycled materials. 190°C×8h ageing has no influence on microstructure and mechanical properties of recycled alloy.

scholarly journals The Effect of LFC Process Variables on Solidification and Thermal Response of AZ91E Magnesium Alloy Castings

2021 ◽  
Author(s):  
Lukas Bichler
Keyword(s):  
Thermal Analysis ◽  
Magnesium Alloy ◽  
Magnesium Alloys ◽  
Metal Flow ◽  
Mold Filling ◽  
Second Phase ◽  
Process Variables ◽  
Pyrolysis Products ◽  
Alloy Castings ◽  
Non Equilibrium

Magnesium alloys are gaining in popularity as materials of choice for automotive and aerospace applications. Magnesium alloys have the lowest density of all structural metals, effectively making their specific properties highly attractive. Lost Foam Casting (LFC) is a novel near-net-shape manufacturing process utilizing expanded polystyrene (EPS) as a mold filler. Presence of the EPS in the casting cavity promotes formation of unique casting defects.These include misruns, folds, entrapped polystyrene pyrolysis products and potentially increased levels of gas porosity. There is very little published literature on the feasibility of casting magnesium alloys by the LFC process. This research was an attempt to evaluate the effect of selected LFC process variables on AZ91R magnesium alloy castings produced by the LFC process. In this work, the effect of melt superheat, casting section thickness, EPS foam properties and the application of vacuum during mold filling were investigated and correlated to the casting quality and molten flow behavior. Further, detailed thermal analysis was carried out to determine the solidification history of the castings. The results of the thermal analysis were used to determine the effect of the cooling rate on the development of the casting microstructure. Moreover, the morphology and the mode of second phase (Mg17Al12) precipitation were studied and quantified. The results suggest that application of vacuum during the mold filling process increased the metal flow lengths. However, the casting soundness deteriorated due to the applied vacuum. Variations in the density of the vacuum cast horizontal bars were explained through the presence of partially solidified metal. The molten metal flow was further influenced by the foam density and bead fusion. Greater flow lengths were observed in the high density 1.6 pcf foam castings. in the low density 1.3 pcf foam castings, numerous casting defects were associated with the presence of the liquid-EPS pyrolysis products. In general, the thermal analysis suggested that non-equilibrium alloy solidification promoted the formation of the lamellar non-equilibrium Mg17Al12 precipitate, and this was confirmed by optical microscopy.

Sign in / Sign up

Export Citation Format

Share Document