Anodic Treatment of Zn-Ni Alloy in Alkaline Solutions

2015 ◽  
Vol 227 ◽  
pp. 139-142 ◽  
Author(s):  
Artur Maciej ◽  
Joanna Michalska ◽  
Wojciech Simka ◽  
Maciej Sowa ◽  
Tadeusz Gorewoda ◽  
...  

The investigations on anodic oxidation of galvanic Zn-Ni alloy coating in the baths containing sodium hydroxide, sodium silicate and ammonium pentaborate was described in this paper. The surface morphology studies (SEM) and corrosion characterization was the main part of the work. It was found that the anodic treatment of the Zn-Ni alloy coating in the alkali solutions basis on NaOH permit to the obtaining the oxide layer with cracks formation. Application of the baths containing also sodium silicate and ammonium pentaborate cause the cracks decay. The corrosion studies may indicate that the cracks are shallow.

Author(s):  
Lathi Karthi ◽  
Peter Cibi

Acids attack concrete by dissolving both hydrated and unhydrated cement compounds as well as calcareous aggregates and the subsequent chemical reaction forms water soluble calcium compounds which are then leached away. The aggressiveness of the reaction depends on the pH of the acidic medium and the types of salts formed. Concrete pipes made of ordinary portland cement (OPC) carrying sewage water have always the presence acidic solutions in it. They deteriorate and service life of the pipes is affected along with the increased maintenance costs and that process cause environmental impacts.  Geopolymer binders are novel binders that relies on alumina silicate rather calcium silicate bonds for structural integrity so they have been reported as being acid resistant. Those could be produced by the chemical action between alumino-silicate material such as fly ash(FA), granulated blast furnaces slag (GGBS), metakaoline or silica fume with alkaline solutions like sodium silicate or sodium hydroxide. Geopolymers show superior performance in terms of corrosion and fire resistance due to the absence of water and calcium in their structure.Utilisation of waste materials like FA and GGBS makes geopolymer    concrete (GPC) an environment friendly construction material. This review paper looks in to the effect of various acids such as sulphuric acid, acetic acid, nitric acids on durability properties of OPC specimens, GPC specimens and GPC composite specimens when immersed in acidic solutions for certain period. The performance of geopolymer is analysed by the visual inspection and studying the parameters like weight loss, loss in compressive strength and maximum depth of penetration. Keywords- Geopolymer concrete, Sodium hydroxide, sodium silicate, metakaoline, silica fume, alumina silicate


2014 ◽  
Vol 600 ◽  
pp. 338-344 ◽  
Author(s):  
Alexandre Silva de Vargas ◽  
Ruby M. de Gutierrez ◽  
João Castro-Gomes

Geopolymerization is a chemical process in which aluminosilicate materials are precursors to obtain binders that have a low environmental impact. Fly ash has been used as a precursor for the development of these binders. However, thermal curing is needed to accelerate the polycondensation of aluminosilicate, which limits the application of this new binder in the construction industry. Thus, the objective of this study was to evaluate the feasibility to obtain such binders with good mechanical properties when cured at room temperature. The precursor material consisted of different mixtures of fly ash and metakaolin that were activated using combined sodium hydroxide and sodium silicate alkaline solutions. The effect on the compressive strength of different proportions of the alkaline solutions was studied. Compressive strengths of about 40 MPa were achieved at 91 days for the samples containing 70% fly ash and 30% metakaolin, activated using an alkaline solution of 50% sodium hydroxide and 50% sodium silicate. X-ray diffraction analysis showed the formation of natrite in geopolymeric samples, as well as the presence of crystalline compounds, such as quartz, mullite and hematite, in fly ash and metakaoline. Scanning electron microscopy analysis showed that in geopolymeric mixtures with higher compressive strength dissolution of fly ash and metakaolin particles occurred almost completely and that aluminosilicate dense gel has been formed extensively.


2019 ◽  
Vol 9 (3) ◽  
pp. 175-185
Author(s):  
Jyoti S. Kavirajwar ◽  
Basavanna Shivarudraiah ◽  
Yanjerappa Arthoba Nayaka

In the present study, a new brightener was synthesized by condensation of salicylaldehyde and cysteine hydrochloride (SC). To examine the influence of SC on the nucleation mechanism of Zn-Ni alloy, electrodeposition, cyclic voltammetric and chronoamperometric studies were carried out. The model of Schariffker and Hills was used to analyze current transients which explained the electrocrystallization process of Zn-Ni alloy. It is revealed that Zn-Ni electrocrystallization process in presence of SC is regulated by instantaneous nucleation mechanism. The corrosion studies were done for the bright and dull zinc-nickel alloy coatings in 3.5 wt.% NaCl solution, using potentiodynamic polarization and electro­chemical impedance spectroscopic techniques. The phase structure, surface morphology and brightness of the deposit were characterized by means of X-ray diffraction (XRD) analysis, scanning electron microscopy (SEM) and reflectance studies. These studies revealed the role of SC in producing a bright Zn-Ni alloy coating on mild steel substrate and also showed its improved corrosion resistant nature.


Metals ◽  
2022 ◽  
Vol 12 (1) ◽  
pp. 96
Author(s):  
Ameeq Farooq ◽  
Sohaib Ahmad ◽  
Kotiba Hamad ◽  
Kashif Mairaj Deen

This research work aims to develop electrodeposited Zn-Ni alloy coatings with controlled dissolution tendencies on a mild steel substrate. The varying Ni concentration in the electroplating bath, i.e., 10, 15, 20 and 25 g·L−1, affected the surface morphology and electrochemical properties of the deposited Zn-Ni alloy coatings. SEM and EDS analysis revealed the resulting variation in surface morphology and composition. The electrochemical behavior of different coatings was evaluated by measuring the open circuit potential and cyclic polarization trends in 3.5 wt.% NaCl solution. The degradation behavior of the electrodeposited Zn-Ni coatings was estimated by conducting a salt spray test for 96 h. The addition of Ni in the coating influenced the coating thickness and surface morphology of the coatings. The coating thickness decreased from 38.2 ± 0.5 μm to 20.7 ± 0.5 μm with the increase in Ni concentration. Relatively negative corrosion potential (<−1074 ± 10 mV) of the Zn-Ni alloy coatings compared to the steel substrate (−969 mV) indicated the sacrificial dissolution behavior of the Zn-rich coatings. On the other hand, compared to the pure Zn (26.12 mpy), ~4 times lower corrosion rate of the Zn-Ni coating (7.85 mpy) was observed by the addition of 25 g·L−1 Ni+2 in the bath solution. These results highlighted that the dissolution rate of the sacrificial Zn-Ni alloy coatings can effectively be tuned by the addition of Ni in the alloy coating during the electrodeposition process.


TAPPI Journal ◽  
2010 ◽  
Vol 9 (2) ◽  
pp. 23-29 ◽  
Author(s):  
Wei-ming Wang ◽  
Zai-sheng Cai ◽  
Jian-yong Yu

Degumming of pre-chlorite treated jute fiber was studied in this paper. The effects of sodium hydroxide concentration, treatment time, temperature, sodium silicate concentration, fiber-to-liquor ratio, penetrating agent TF-107B concentration, and degumming agent TF-125A concentration were the process conditions examined. With respect to gum decomposition, fineness and mechanical properties, sodium hydroxide concentration, sodium silicate concentration, and treatment time were found to be the most important parameters. An orthogonal L9(34) experiment designed to optimize the conditions for degumming resulted in the selection of the following procedure: sodium hydroxide of 12g/L, sodium silicate of 3g/L, TF-107B of 2g/L, TF-125A of 2g/L, treatment time of 105 min, temperature of 100°C and fiber to liquor ratio of 1:20. The effect of the above degumming process on the removal of impurities was also examined and the results showed that degumming was an effective method for removing impurities, especially hemicellulose.


Author(s):  
A. Z. Mohd Ali ◽  
◽  
N. A. Jalaluddin ◽  
N. Zulkiflee ◽  
◽  
...  

The production of ordinary Portland cement (OPC) consumes considerable amount of natural resources, energy and at the same time contribute in high emission of CO2 to the atmosphere. A new material replacing cement as binder called geopolymer is alkali-activated concrete which are made from fly ash, sodium silicate and sodium hydroxide (NaOH). The alkaline solution mixed with fly ash producing alternative binder to OPC binder in concrete named geopolymer paste. In the process, NaOH was fully dissolved in water and cooled to room temperature. This study aims to eliminate this process by using NaOH in solid form together with fly ash before sodium silicate liquid and water poured into the mixture. The amount of NaOH solids were based on 10M concentration. The workability test is in accordance to ASTM C230. Fifty cubic mm of the geopolymer paste were prepared which consists of fly ash to alkaline solution ratio of 1: 0.5 and the curing regime of 80℃ for 24 hours with 100% humidity were implemented. From laboratory test, the workability of dry method geopolymer paste were decreased. The compressive strength of the dry mix of NaOH showed 55% and the workability has dropped to 58.4%, it showed strength reduction compared to the wet mix method.


2018 ◽  
Vol 281 ◽  
pp. 182-188
Author(s):  
Yong Sing Ng ◽  
Yun Ming Liew ◽  
Cheng Yong Heah ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
Kamarudin Hussin

The present work investigates the effect of alumina addition on the thermal resistance of fly ash geopolymers. Fly ash geopolymers were synthesised by mixing fly ash with activator solution (A mixture of 12M sodium hydroxide and sodium silicate) at fly ash/activator ratio of 2.5 and sodium silicate/sodium hydroxide ratio of 2.5. The alumina (0, 2 and 4 wt %) was added as an additive. The geopolymers were cured at room temperature for 24 hours and 60°C for another 24 hours. After 28 days, the geopolymers was heated to elevated temperature (200 - 1000°C). For unexposed geopolymers, the addition of 2 wt % of alumina increased the compressive strength of fly ash geopolymers while the strength decreased when the content increased to 4 wt.%. The temperature-exposed geopolymers showed enhancement of strength at 200°C regardless of the alumina content. The strength reduced at higher temperature exposure (> 200°C). Despite the strength degradation at elevated temperature, the strength attained was relatively high in the range of 13 - 45 MPa up to 1000°C which adequately for application as structural materials.


2015 ◽  
Vol 91 ◽  
pp. 1-8 ◽  
Author(s):  
Tanakorn Phoo-ngernkham ◽  
Akihiro Maegawa ◽  
Naoki Mishima ◽  
Shigemitsu Hatanaka ◽  
Prinya Chindaprasirt

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