Compressive Stress of Syntactic Foam: Effect of rNBR Particles Reinforced Epoxy Macrospheres (rNBR-EM)

2018 ◽  
Vol 280 ◽  
pp. 301-307
Author(s):  
Z. Zakaria ◽  
C.Y. Yao
Keyword(s):  
Compressive Strength ◽  
Physical Properties ◽  
Compressive Stress ◽  
Energy Absorption ◽  
Wall Thickness ◽  
Syntactic Foam ◽  
Radius Ratio ◽  
Butadiene Rubber ◽  
Syntactic Foams ◽  
Compressive Properties

This research focuses on the effect of rejected nitrile butadiene rubber (rNBR) gloves particles reinforced epoxy macrospheres (EM) on the physical properties and compressive stress of syntactic foam. Adding rNBR particles on the surface of macrospheres can increase the energy absorption as a result of improving the compressive properties of syntactic foam. Three types of macrospheres have been produced for the fabrication of syntactic foam, namely EM without rNBR, 1-layer rNBR-EM and 2-layer rNBR-EM. The results showed that increased rNBR particles layer on macrospheres has increased the wall thickness, and reduced the radius ratio of macrospheres as well as increased the density of syntactic foams. The compressive strength and modulus of syntactic foam with 2-rNBR-EM increased compared to the syntactic foams of 1-rNBR-EM and EM without rNBR. In addition, the toughness of the 2-rNBR-EM increased compared to the syntactic foams of 1-rNBR-EM and EM without rNBR.

Fabrication and Properties of Syntactic Magnesium Foams

1998 ◽  
Vol 521 ◽  
Author(s):  
M. Hartmann ◽  
K. Reindel ◽  
R. F. Singer
Keyword(s):  
Compressive Strength ◽  
Energy Absorption ◽  
Wall Thickness ◽  
Volume Fraction ◽  
Hollow Spheres ◽  
Three Dimensional ◽  
Syntactic Foam ◽  
Absorption Efficiency ◽  
Casting Technique ◽  
Energy Absorption Efficiency

ABSTRACTSyntactic magnesium foams which consist of thin-walled hollow alumina spheres embedded in a magnesium matrix were fabricated by infiltrating a three-dimensional array of hollow spheres with a magnesium melt by using a gas pressure-assisted casting technique.The resulting composite contains closed cells of homogeneous and isotropic morphology. The densities of the syntactic magnesium foams were between 1.0 and 1.4 g/cm3. The densities were controlled by variations in the bulk density of the hollow spheres with the volume fraction of spheres kept constant at approximately 63 %.Compressive deformation characteristics of the composites were evaluated with respect to the influence of matrix strength and sphere wall thickness on characteristic variables such as compressive strength, plateau stress and energy absorption efficiency. Differences in the strength of the magnesium-based matrix materials investigated (cp-Mg, AM20, AM50, AZ91) had little influence on the compressive strength of the syntactic foam. However, an increasing relative wall thickness of the hollow ceramic spheres led to a significant strength enhancement. In all cases the ratio between compressive and plateau strength rose with increasing composite strength resulting in decreasing energy absorption efficiency.

Syntactic Foam Prepared with Glass Hollow Spheres of Designed Size and Wall Thickness Ratio

2014 ◽  
Vol 1061-1062 ◽  
pp. 129-132
Author(s):  
Zhuo Chen ◽  
Zhi Xiong Huang ◽  
Bing Yan Jiang
Keyword(s):  
Compressive Strength ◽  
Size Distribution ◽  
Wall Thickness ◽  
Hollow Spheres ◽  
Syntactic Foam ◽  
Thickness Ratio ◽  
Hollow Microspheres ◽  
Single Type ◽  
Compressive Properties ◽  
New Type

A new type of syntactic foam fabricated with four types of hollow microspheres (HGMs) were prepared and its compressive properties were tested following ASTM D 695-96 standard. The HGMs were designed to have specific size distribution and wall thickness. The compressive strength and modulus of the new syntactic foam were compared with those prepared with single type of HGMs. With same density, the new syntactic foam have better compressive properties.

The Influence Wall Thickness of Cement Hollow Spheres towards Compressive Properties of Cement Syntactic Foam

2013 ◽  
Vol 701 ◽  
pp. 291-295
Author(s):  
Norwanis Hasan ◽  
Syed Fuad Saiyid Hashim ◽  
Zulkifli Mohamad Ariff
Keyword(s):  
Compressive Strength ◽  
Wall Thickness ◽  
Hollow Spheres ◽  
Syntactic Foam ◽  
Cement Matrix ◽  
Compressive Properties ◽  
Failure Patterns ◽  
Different Types ◽  
Cellular Composite ◽  
The Difference

An innovative technique in producing cement syntactic foam (CSF) was proposed in this investigation. This cellular composite material basically consists of a cement matrix embedded with in-house developed cement hollow spheres (CHS). The produced foams incorporated with CHS having different wall thickness, were characterized for compressive strength and then compared with that of plain cement. It was observed that the CSFs were 37%-55% lighter than the plain cement but possessed compromised compressive strength. The comparative compressive properties of CSFs were also evaluated and reported. It was found that the CSF incorporated with thicker-coated CHS showed higher compressive strength compared to that of incorporated with thinner-coated CHS. The failure patterns within the test samples were also examined to determine the failure mechanism. These observations showed that both CSFs exhibited shearing type failure but exhibit different types of crack fractures due to the difference in CHS wall thickness.

An experimental investigation on mechanical performances of 3D printed lightweight ABS pipes with different cellular wall thickness

2021 ◽  
Vol 15 (2) ◽  
pp. 8169-8177
Author(s):  
Berkay Ergene ◽  
İsmet ŞEKEROĞLU ◽  
Çağın Bolat ◽  
Bekir Yalçın
Keyword(s):  
Compressive Strength ◽  
Energy Absorption ◽  
Wall Thickness ◽  
Lattice Structure ◽  
Honeycomb Structure ◽  
Cellular Structures ◽  
Compression Tests ◽  
Absorbed Energy ◽  
Great Opportunity ◽  
3D Printed

In recent years, cellular structures have attracted great deal of attention of many researchers due to their unique properties like exhibiting high strength at low density and great energy absorption. Also, the applications of cellular structures (or lattice structures) such as wing airfoil, tire, fiber and implant, are mainly used in aerospace, automotive, textile and biomedical industries respectively. In this investigation, the idea of using cellular structures in pipes made of acrylonitrile butadiene styrene (ABS) material was focused on and four different pipe types were designed as honeycomb structure model, straight rib pattern model, hybrid version of the first two models and fully solid model. Subsequently, these models were 3D printed by using FDM method and these lightweight pipes were subjected to compression tests in order to obtain stress-strain curves of these structures. Mechanical properties of lightweight pipes like elasticity modulus, specific modulus, compressive strength, specific compressive strength, absorbed energy and specific absorbed energy were calculated and compared to each other. Moreover, deformation modes were recorded during all compression tests and reported as well. The results showed that pipe models including lattice wall thickness could be preferred for the applications which don’t require too high compressive strength and their specific energy absorption values were notably capable to compete with fully solid pipe structures. In particular, rib shape lattice structure had the highest elongation while the fully solid one possessed worst ductility. Lastly, it is pointed out that 3D printing method provides a great opportunity to have a foresight about production of uncommon parts by prototyping.

Preparation and Characteristic of Different Hollow Microspheres Filled Syntactic Foams

2014 ◽  
Vol 809-810 ◽  
pp. 237-242
Author(s):  
Xin Jin ◽  
He Yi Ge ◽  
Ping Wang ◽  
Zhong Yuan Pan ◽  
Juan Chen
Keyword(s):  
Interfacial Adhesion ◽  
Syntactic Foam ◽  
Weight Fraction ◽  
Hollow Microspheres ◽  
Syntactic Foams ◽  
Polystyrene Microspheres ◽  
Compressive Properties ◽  
Hollow Glass Microspheres ◽  
Important Improvement ◽  
The Impact

In this study, hollow glass microspheres (HGM) and hollow polystyrene microspheres (HPSM) have been employed as fillers in epoxy resin to prepare the syntactic foam. A kind of good performance composite was prepared. The effects of presence of various hollow microspheres on the impact and compressive properties of syntactic foams are studied. Weight fraction of HPSM and HGM for the syntactic foams varies up to 2.0 wt% and 25 wt%, respectively. The results show that the coupling agent can induce the interfacial adhesion between the HGM and the resin and help HGM uniformly disperse in the resin and hence result in better mechanical properties of composite. On the other hand, the effect of HPSM for the composite density is greater than that of HGM. The addition of a small percentage of HPSM helps produce an important improvement in the low density of syntactic foam. The syntactic foam has uniform stability component and the excellent integrative performances. Fabricated syntactic foams had compression strength of 51.96 MPa and density of 0.671 g/cm3.

Compressive Properties of Electroless Ni-P Coating Reinforced Magnesium Alloy Foams

2021 ◽  
Vol 889 ◽  
pp. 123-128
Author(s):  
Sheng Jun Liu ◽  
Zhi Qiang Dong ◽  
Ren Zhong Cao ◽  
Da Song ◽  
Jia An Liu ◽  
...  
Keyword(s):  
Compressive Strength ◽  
Energy Absorption ◽  
Absorption Efficiency ◽  
Absorption Capacity ◽  
Compressive Properties ◽  
Compressive Test ◽  
Energy Absorption Capacity ◽  
Energy Absorption Efficiency ◽  
Hybrid Foams ◽  
Electroless Ni

In this study, the open-cell Mg-2Zn-0.4Y foams were prepared by infiltration casting method. The Ni/Mg hybrid foams were prepared by electroless Ni-P coating on the foam struts to improve the compressive strength and energy absorption capacity. The compressive properties of the Mg alloy foams and Ni/Mg hybrid foams were studied by quasi-static compressive test. The experimental results show that the Ni-P coating is composed of crystallites. The Ni-P coating can significantly enhance the compressive strength, energy absorption capacity and energy absorption efficiency of the foams.

scholarly journals Study on the Compressive Properties of Magnesium Phosphate Cement Mixing with Eco-Friendly Coir Fiber Considering Fiber Length

Materials ◽  
2020 ◽  
Vol 13 (14) ◽  
pp. 3194 ◽  
Author(s):  
Zuqian Jiang ◽  
Liwen Zhang ◽  
Tao Geng ◽  
Yushan Lai ◽  
Weile Zheng ◽  
...  
Keyword(s):  
Compressive Strength ◽  
Energy Absorption ◽  
Natural Fiber ◽  
Strain Curve ◽  
Magnesium Phosphate ◽  
Convex Curve ◽  
Coir Fiber ◽  
Compressive Properties ◽  
Compressive Test ◽  
Maximum Value

Coir fiber (CF), an eco-friendly and renewable natural fiber, was introduced into magnesium phosphate cement (MPC) mortar to improve its crack resistance. A total of 21 specimens were employed to investigate the failure pattern, compressive strength, stress–strain curve, and energy absorption of MPC with varying CF lengths (0, 5, 10, 15, 20, 25, and 30 mm) after a curing period of 28 days through a static compressive test. The results demonstrated that compressive strength, elastic modulus, and secant modulus decreased with the increase in CF length. However, energy absorption presented a convex curve, which increased to the maximum value (77.0% relative to the value of the specimen without CF) with a CF length of 20 mm and then declined. A series of modern micro-tests were then carried out to analyze the microstructure and composition of specimens to explain the properties microscopically.

scholarly journals Characterisation of Aluminium Matrix Syntactic Foams under Static and Dynamic Loading

2011 ◽  
Vol 82 ◽  
pp. 142-147 ◽  
Author(s):  
Mohamed Altenaiji ◽  
Graham K. Schleyer ◽  
Yo Yang Zhao
Keyword(s):  
Compressive Strength ◽  
Porous Ceramic ◽  
Syntactic Foam ◽  
Absorption Capacity ◽  
Core Material ◽  
Aluminium Matrix ◽  
Test Machine ◽  
Syntactic Foams ◽  
Pressure Infiltration ◽  
Energy Absorbing

Development of a lightweight, strong and energy-absorbing material that has potential application for the protection of vehicles and occupants against impact and blast, is a difficult challenge facing the materials community. Aluminium matrix syntactic foams will be investigated as a possible core material as part of a multi-layered protection system for military vehicles. Aluminium matrix syntactic foams are composite materials consisting of an aluminium matrix implanted with hollow or porous ceramic particles. This paper investigates the mechanical properties of aluminium matrix syntactic foam with different sizes of ceramic micro-spheres and different grades of aluminium, fabricated by the pressure infiltration method. The static crushing behaviour of the foam was investigated under two test conditions using an Instron 4505 machine. Results are compared and discussed. The dynamic compressive response was investigated using a drop-weight impact test machine. It was found that the particle size of the ceramic micro-spheres and the grade of the aluminium metal have a significant effect on the energy absorption capacity of the material. The compressive strength of the syntactic foam was found to increase with increasing compressive strength of the metal matrix.

The compressive properties and strengthening mechanism of the middle-trabecular beetle elytron plate

2018 ◽  
Vol 22 (4) ◽  
pp. 948-961 ◽  
Author(s):  
Jinxiang Chen ◽  
Xindi Yu ◽  
Mengye Xu ◽  
Yoji Okabe ◽  
Xiaoming Zhang ◽  
...  
Keyword(s):  
Compressive Strength ◽  
Energy Absorption ◽  
Sandwich Structures ◽  
Strengthening Mechanism ◽  
Absorption Capacity ◽  
Compressive Properties ◽  
Energy Absorption Capacity ◽  
Standard Energy

For the development of new types of lightweight sandwich structures, the compressive properties and strengthening mechanism of the middle-trabecular beetle elytron plate were investigated for various values of η (the ratio of the trabecular radius to the honeycomb wall length). The results are as follows: (1) When η = 0.1, the increases in the compressive strength and standard energy absorption capacity of the middle-trabecular beetle elytron plate compared with the honeycomb plate exceed those of the end-trabecular beetle elytron plate; with an increase to η = 0.15, the compressive strength remains nearly the same, the energy absorption capacity undergoes a significant further increase, and the trabeculae exhibit Φ-type failure. (2) The strengthening mechanism that gives rise to the compressive properties of the middle-trabecular beetle elytron plate is proposed as follows: the trabeculae are located at the center of the honeycomb walls, where the maximum deformations would otherwise occur; they constrain the deformation of the honeycomb walls; and the number of trabeculae in the middle-trabecular beetle elytron plate also exceeds that in the end-trabecular beetle elytron plate. (3) Middle-trabecular beetle elytron plates have the advantage of facile manufacturing, which will establish a basis for promoting the application of beetle elytron plates.

On the Processing and Compressive Properties of Cellular Foams of Cyanate Ester

2009 ◽  
Vol 28 (3) ◽  
pp. 193-205 ◽  
Author(s):  
Bibin John ◽  
C.P. Reghunadhan Nair ◽  
K.N. Ninan
Keyword(s):  
Compressive Strength ◽  
Cyanate Ester ◽  
Syntactic Foams ◽  
Compressive Properties ◽  
Decomposition Products ◽  
Foaming Agent ◽  
Accelerated Curing ◽  
Cellular Foams

Cellular foams based on the cyanate ester, viz., (2,2-bis (4-cyanatophenyl) propane) have been processed. Azodicarbonamide (ADC) was used as the foaming agent. Cyanate ester foams with different densities were processed by varying the concentration of the foaming agent. The effect of foaming agent concentration on the density and compressive properties of the resultant foams has been investigated. The density of the foams was found to be inversely proportional to the concentration of foaming agent up to 2 parts per hundred parts of resin (phr). The increase in density beyond a foaming agent concentration of 2 phr has been attributed to the accelerated curing of cyanate ester, catalysed by the decomposition products of ADC. The compressive strength and modulus of the foams were found to be directly proportional to the density. The specific compressive properties also followed the same trend. Cyanate ester cellular foams exhibited better compressive properties in comparison to similar foams of other thermosets. However, the compressive properties of these cellular foams were inferior to those of the corresponding syntactic foams of comparable density.

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