A Small Feature-Sized Organic interposer for 2.1D Packaging Solutions

2014 ◽  
Vol 2014 (1) ◽  
pp. 000619-000623 ◽  
Author(s):  
Christian Romero ◽  
Jeongho Lee ◽  
Kyungseob Oh ◽  
Kyoungmoo Harr ◽  
Youngdo Kweon

The continuing advancement of semiconductor devices steadily increase the number of global interconnects and higher I/O counts thus driving more the importance of smaller feature size interconnects. One of the most difficult technical challenge for interconnects involves new material development, however, it is believed that mitigation of the impact of size scaling such as its aspect ratio (thickness/width) and spacing could fill the gap for high dense packaging requirement brought by Moore's Law. The next generation substrate design rules require a process capability with less than 50um pitch to accommodate leading-edge mobile applications such as Wide I/O memory-Logic packaging integration. In this paper, we describe an organic interposer that is capable of providing high density interface between chips with large I/O counts therefore could be an attractive low-cost 2.1D packaging solution. Our concept can demonstrate ultra fine line interconnects with width/space below 5um with microvias having pitch below 50um which can be effective solution for high density routing. This feature enables the ICs to be attached directly to the substrate therefore eliminating the need for a silicon interposer needed in conventional 2.5D package architecture. Microvia formation using photo-imageable material is another key feature of our organic interposer offering favorable cost efficiency for designs requiring very large numbers of microvias. The buildup layers could be vertically connected by microvias with min. 10um diameter using this process. Aside from the simplicity in supply chain, the high density organic interposer has the potential to meet both power and bandwidth requirement therefore can be considered an incremental move from conventional system-in-package providing flexibility in performance and yield capacity that allows integration of advanced logic and memory devices. We will present our various feasibility results of electrical/mechanical performance obtained from our fabricated test vehicles.

Author(s):  
David B. Helmer ◽  
Florian Hoefler

A steady-state IR measurement is described and demonstrated for a leading edge crossover impingement configuration. Thin-walled leading edge models are used, with a constant heat flux boundary condition generated. This approach allows for rapid and low-cost hardware manufacture while simultaneously providing improved measurement quality. Test time is heavily reduced relative to traditional liquid crystal tests, and data processing is substantially simplified from transient methodologies. The thin walls minimize the impact of lateral conduction and simplify the conduction corrections. The methodology is demonstrated on a test for a blade-relevant leading edge impingement geometry, with a detailed uncertainty analysis provided.


Nanomaterials ◽  
2021 ◽  
Vol 11 (10) ◽  
pp. 2493
Author(s):  
Junlong Yao ◽  
Hanchao Hu ◽  
Zhengguang Sun ◽  
Yucong Wang ◽  
Huabo Huang ◽  
...  

In order to overcome the challenge of synchronously strengthening and toughening polypropylene (PP) with a low-cost and environmental technology, CaCO3 (CC) nanoparticles are modified by tartaric acid (TA), a kind of food-grade complexing agent, and used as nanofillers for the first time. The evaluation of mechanical performance showed that, with 20 wt.% TA-modified CC (TAMCC), the impact toughness and tensile strength of TAMCC/PP were 120% and 14% more than those of neat PP, respectively. Even with 50 wt.% TAMCC, the impact toughness and tensile strength of TAMCC/PP were still superior to those of neat PP, which is attributable to the improved compatibility and dispersion of TAMCC in a PP matrix, and the better fluidity of TAMCC/PP nanocomposite. The strengthening and toughening mechanism of TAMCC for PP involves interfacial debonding between nanofillers and PP, and the decreased crystallinity of PP, but without the formation of β-PP. This article presents a new applicable method to modify CC inorganic fillers with a green modifier and promote their dispersion in PP. The obtained PP nanocomposite simultaneously achieved enhanced mechanical strength and impact toughness even with high content of nanofillers, highlighting bright perspective in high-performance, economical, and eco-friendly polymer-inorganic nanocomposites.


2016 ◽  
Vol 2016 ◽  
pp. 1-9 ◽  
Author(s):  
Matthias Michael Lexow ◽  
Dietmar Drummer

Selective laser sintering (SLS) is a process based on the principle of a locally confined energy input by a laser into a powder bed, producing highly complex parts without the use of moulds or any other tools. In order to ensure good results for the processing behaviour of a new material, the powder must perform well during the phase of feeding the material into the process chamber which majorly influences the quality of the spread of the powder into the part bed and thus the mechanical performance of the final parts. In the present study, the principle of modification of fine powders with flow agents is applied aiming to enable the use of powders for SLS which are otherwise unsuitable due to poor flowability. In addition, the influence of antistatic agent on the powder flow and processing behaviour is discussed. The additives are found to strongly improve the flow behaviour at already very small contents and thus allow for processing of the composite material. The development of determining factors shares insight into the mechanisms of dry particle coating and its implementation into a growing market of material development.


2013 ◽  
Vol 723 ◽  
pp. 409-419 ◽  
Author(s):  
Alessandra Bonicelli ◽  
Maurizio Crispino ◽  
Filippo Giustozzi ◽  
Melanie Shink

Pervious concrete is a relatively new material, standards and rigorous specifications for construction and placement are therefore still missing. One the one hand, the main characteristic to achieve is a high permeability to allow meteoric water percolate in the pavement and evaporate from the subgrade. On the other hand, developing pavement cementitious mixtures able to retain high void contents and reach significant mechanical performance entails an in-depth analysis of materials and construction practices. Pervious concrete can indeed be placed using a standard paver as for asphalt mixtures but the compaction stage is usually demanded to the contractor practices: light steel hand-rollers or standard drum rollers are both used without an in-depth knowledge of compaction properties of the cementitious mixture. The present paper aims at investigating the influence of compaction methods on the mechanical performance and void contents of pervious concrete mixtures. Several compaction procedures were tested modifying the compaction energy and the mixture characteristics while preserving high permeability. The main objective was to simulate and identify the effect of commonly adopted in situ compaction techniques - i.e.: tamper compaction as provided by the paver, steel hand-roller compaction, or standard drum roller compaction. Results showed how the compaction energy, water/cement ratios, and the percentage of cement affect the Indirect Tensile Strength and void contents of the mixtures. Further investigations were also conducted in order to comprehensively evaluate how the variation in the percentage of cement and water/cement ratio influenced the stiffness of the material.


Polymers ◽  
2020 ◽  
Vol 12 (9) ◽  
pp. 2016 ◽  
Author(s):  
Eylem Kiliç ◽  
Quim Tarrés ◽  
Marc Delgado-Aguilar ◽  
Xavier Espinach ◽  
Pere Fullana-i-Palmer ◽  
...  

Leather buffing dust (BF) is a waste from tannery which is usually disposed on landfills. The interest in using wastes as fillers or reinforcements for composites has raised recently due to environmental concerns. This study investigates the potential use of BF waste as filler for a high density polyethylene matrix (HDPE). A series of HDPE-BF composites, containing filler concentrations ranging from 20 to 50wt%, were formulated, injection molded and tested. The effect of filler contents on the mechanical properties of the composites were evaluated and discussed. Composites with BF contents up to 30wt% improved the tensile strength and Young’s modulus of the matrix, achieving similar mechanical properties to polypropylene (PP). In the case of flexural strength, it was found to be proportionally enhanced by increasing reinforcement content, maintaining high impact strength. These composites present great opportunities for PP application areas that require higher impact resistance. The materials were submitted to a series of closed-loop recycling cycles in order to assess their recyclability, being able to maintain better tensile strength than virgin HDPE after 5 cycles. The study develops new low-cost and sustainable composites by using a waste as composite filler.


2018 ◽  
Vol 919 ◽  
pp. 246-253 ◽  
Author(s):  
Ales Mizera ◽  
Miroslav Manas ◽  
David Manas ◽  
Pavel Stoklasek ◽  
Lenka Hylova

This study deals with high-density polyethylene (HDPE) which was put to the drop weight and tensile impact tests. HDPE is a semicrystalline thermoplastic polymer which is used in common applications such as packaging, consumer goods and car tanks. The injection moulded HDPE samples were subjected the drop weight impact test at different potential energies and the results were subsequently evaluated and discussed. The second test was performed on pendulum test machine where impact resistance in tensile was studied. It was found out that HDPE is a low-cost material with high-performance properties in the field of the impact resistance which was evaluated in penetration and tensile test where the plastic deformation creates.


Author(s):  
H. Laaouidi ◽  
M. Tarfaoui ◽  
M. Nachtane ◽  
M. Trihi ◽  
O. Lagdani

The composite tidal turbine nozzle can be exposed to impact loads during maintenance or installation operations, which may result in invisible damage. Therefore, it is very important to analyse the induced damage in order to conceive hybrid composite nozzles with better resistance to damage. The low-velocity impact behaviour (LVI) of a carbon/glass hybrid composite nozzle has been investigated based on this motivation. The configurations of stacking sequences were constituted of glass and carbon fibers. The results acquired were compared between five various laminated. Indeed, the impact was studied in the leading edge region of the nozzle. The damaged laminates were inspected by the finite element method (FEM) based on Hashin failure criterion using the ABAQUS software. The energy conservation of the nozzle was verified to validate the numerical model. Futhermore, the effect of accidental impact on dynamic response and the damage induced on a hybrid composite nozzle have been investigated. According to results, the formation of damage like matrix cracking on the external/internal surfaces and radial cracking may occur. In addition, the hybrid nozzle with CCC (carbon/carbon/carbon), and CGG (carbon/glass/glass) stacking has greater impact resistance compared to other configurations.


Author(s):  
Matheus de Mendonça Chitan ◽  
Katia Cristiane Gandolpho Candioto

Abstract Abrasive tools consist of abrasive grains, binder and pores. Binders are the matrix of the material and may be of the metallic, vitrified or resin type. The wide use of polymeric materials (resinoid) is due to their low cost and excellent mechanical properties. The grain has the function of roughing the material, the binder, on the other hand, has the characteristics of ensuring grain adhesion and the pores in the structure are responsible for cooling the abrasive tool. In this work, we report the preparation and evaluation of the mechanical characteristics of resin bond composite abrasives with different structures based on the porous concentration. The composite abrasives were made with phenolic resin and alumina grains. Four different structures were studied from 10 to 30% of porous volume fraction with 50% of grain volume fraction. The concentration of porous and bond in the structure composition were employed to compare the mechanical performance of the prepared composite abrasive. To evaluate the mechanical properties of composites, Impact strength, Young’s Modulus by impulse excitation and flexural strength were realized. It was observed that as the porosity is higher, the impact resistance (absorbed energy) is lower, which confirms the lower resistance produced by the surface area contact (grain/binder) and a greater accumulation of tension in the binder material, the higher porosity value, higher the flexural strength value until 20% of porosity. Samples with higher volumes level of porosity presented lower Young’s Modulus but the presence of pores produced by volatiles by-products (mainly water) should act as stress concentrators, thus favoring lower mechanical properties at the resin-grain interface.


2020 ◽  
Vol 90 (3) ◽  
pp. 30502
Author(s):  
Alessandro Fantoni ◽  
João Costa ◽  
Paulo Lourenço ◽  
Manuela Vieira

Amorphous silicon PECVD photonic integrated devices are promising candidates for low cost sensing applications. This manuscript reports a simulation analysis about the impact on the overall efficiency caused by the lithography imperfections in the deposition process. The tolerance to the fabrication defects of a photonic sensor based on surface plasmonic resonance is analysed. The simulations are performed with FDTD and BPM algorithms. The device is a plasmonic interferometer composed by an a-Si:H waveguide covered by a thin gold layer. The sensing analysis is performed by equally splitting the input light into two arms, allowing the sensor to be calibrated by its reference arm. Two different 1 × 2 power splitter configurations are presented: a directional coupler and a multimode interference splitter. The waveguide sidewall roughness is considered as the major negative effect caused by deposition imperfections. The simulation results show that plasmonic effects can be excited in the interferometric waveguide structure, allowing a sensing device with enough sensitivity to support the functioning of a bio sensor for high throughput screening. In addition, the good tolerance to the waveguide wall roughness, points out the PECVD deposition technique as reliable method for the overall sensor system to be produced in a low-cost system. The large area deposition of photonics structures, allowed by the PECVD method, can be explored to design a multiplexed system for analysis of multiple biomarkers to further increase the tolerance to fabrication defects.


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