scholarly journals Investigation on the Depth of Slip Hanger Teeth Bite into Casing and the Mechanical Properties of Casing under Different Suspension Loads in Ultra-Deep Wells

2021 ◽  
Vol 67 (10) ◽  
pp. 516-524
Author(s):  
Yong Chen ◽  
◽  
Jinjin Tan ◽  
Guoping Xiao

There is great difficulty in controlling the setting load of the large-size slip casing hanger in the Northwest Oilfield in China, and a reasonable setting load is of great significance. This paper studied the relationship between slip hanger bite depth and suspension load in the Ф 273 mm WE-type slip hanger in the Northwest Oilfield in China through experiment, theoretical computation, and finite element analysis. The accuracy of the finite element model was proved by comparing the finite element simulation results with the experimental bite marks on the casing surface. The study results show that the bite mark of the slip insert in the casing is deeper in the lower part of the sitting position. When the hanging load increases from 1000 kN to 6000 kN, the maximum bite depth of the slips in the casing gradually increases with the suspension load. The residual collapse strength of the casing decreases correspondingly. When the residual collapse strength decreases to a certain value, the maximum suspension force corresponding to the bite depth of the slip insert can be obtained. Based on the finite element research results and theoretical equations, the stress distribution on the casing wall where the slips bite the deepest is obtained by derivation. The suggestions on improving the material structure of the casing under this stress were proposed. The limit of the setting load of the large-size casing wellhead for avoiding casing collapse was obtained, which is of great significance for guiding field-casing setting.

2020 ◽  
Vol 38 (1A) ◽  
pp. 25-32
Author(s):  
Waleed Kh. Jawad ◽  
Ali T. Ikal

The aim of this paper is to design and fabricate a star die and a cylindrical die to produce a star shape by redrawing the cylindrical shape and comparing it to the conventional method of producing a star cup drawn from the circular blank sheet using experimental (EXP) and finite element simulation (FES). The redrawing and drawing process was done to produce a star cup with the dimension of (41.5 × 34.69mm), and (30 mm). The finite element model is performed via mechanical APDL ANSYS18.0 to modulate the redrawing and drawing operation. The results of finite element analysis were compared with the experimental results and it is found that the maximum punch force (39.12KN) recorded with the production of a star shape drawn from the circular blank sheet when comparing the punch force (32.33 KN) recorded when redrawing the cylindrical shape into a star shape. This is due to the exposure of the cup produced drawn from the blank to the highest tensile stress. The highest value of the effective stress (709MPa) and effective strain (0.751) recorded with the star shape drawn from a circular blank sheet. The maximum value of lamination (8.707%) is recorded at the cup curling (the concave area) with the first method compared to the maximum value of lamination (5.822%) recorded at the cup curling (the concave area) with the second method because of this exposure to the highest concentration of stresses. The best distribution of thickness, strains, and stresses when producing a star shape by


Author(s):  
V. Ramirez-Elias ◽  
E. Ledesma-Orozco ◽  
H. Hernandez-Moreno

This paper shows the finite element simulation of a representative specimen from the firewall section in the AEROMARMI ESTELA M1 aircraft. This specimen is manufactured in glass and carbon / epoxy laminates. The specimen is subjected to a load which direction and magnitude are determined by a previous dynamic loads study [10], taking into account the maximum load factor allowed by the FAA (Federal Aviation Administration) for utilitarian aircrafts [11]. A representative specimen is manufactured with the same features of the firewall. Meanwhile a fix is built in order to introduce the load directions on the representative specimen. The relationship between load and displacement is plotted for this representative specimen, whence the maximum displacement at the specific load is obtained, afterwards it is compared with the finite element model, which is modified in its laminate thicknesses in order to decrease the deviation error; subsequently this features could be applied to perform the whole firewall analysis in a future model [10].


2014 ◽  
Vol 875-877 ◽  
pp. 2078-2086
Author(s):  
Long Tao Liu ◽  
Chuan Ri Li ◽  
Shuang Long Rong ◽  
You Gang Jin

In order to analyze the fatigue of the airborne product structure, the modal analysis and random vibration analysis are conducted for the product by using the finite element analysis software ANSYS. The modal analyzing results are compared with the modal test results and the finite element model is corrected. The stress response power spectral density is obtained from random vibration analyzing. A frequency domain method for calculating the fatigue damage of the structure is presented. The simulation results are in agreement with the reliability enhancement testing results. An optimization scheme for the product structure design is given.


2005 ◽  
Vol 297-300 ◽  
pp. 2327-2332 ◽  
Author(s):  
Chang Min Suh ◽  
Ki Sang Jung

Ceramic ferrule that is a major part of the optic connectors requires a high level of precision in a grinding chamfer. After the grinding chamfer, there is a problem in that the subsurface damages cannot be removed. The objective of this study was to analyze the grinding force and the associated stress generated in a ceramic ferrule during cylindrically grinding chamfer using Finite Element Analysis (FEA). A two-dimensional finite element model was constructed with the grinding parameters and the mechanical properties of the ferrule as input variables. The size of the geometric model was the same with the ceramic ferrule. The experimental results achieved by the SEM photograph were compared with those from the FEM. The FEM results were in correlation with those of the experiments.


Author(s):  
Wael Zaki ◽  
Cheikh Cissé ◽  
Tarak Ben Zineb

The paper presents results of finite element analysis of architectured iron-based shape memory alloy (SMA) samples consisting of bulk SMA and void combined to different proportions and according to different geometric patterns. The finite element simulation uses a constitutive model for iron-based SMAs that was recently developed by the authors in order to account for the behavior of the bulk material. The simulation of the architectured SMA is then carried out using a unit cell method to simplify calculations and reduce computation time. For each unit cell, periodic boundary conditions are assumed and enforced. The validity of this assumption is demonstrated by comparing the average behavior of one unit cell to that of a considerably larger sample comprising multiple such cells. The averaging procedure used is implemented numerically, by calculating volume averages of mechanical fields such as stress and strain over each finite element model considered as a combination of mesh elements.


2013 ◽  
Vol 821-822 ◽  
pp. 1410-1413 ◽  
Author(s):  
Xue Bin Liu ◽  
Xi Bin Wang ◽  
Chong Ning Li ◽  
San Peng Deng

In view of orthogonal cutting, finite element simulation geometry is built. the friction model, thermal conduction model and chip separation model are established between chip and tool using Abaqus which is a finite element analysis software. Through a specific example, two-dimensional finite element model have been established, simulating the cutting process stress distribution of the work piece surface is also obtained during processing. While simulation analyzes the relationship between the rake angle and shear angle, the results of simulation and experiment are basically the same, thus further verify the credibility of Abaqus simulation results on orthogonal cutting, and the feasible is also proved of obtaining cutting data by the use of Abaqus simulation cutting process.


2021 ◽  
Vol 10 (23) ◽  
pp. 5692
Author(s):  
Victor Roda-Casanova ◽  
Antonio Pérez-González ◽  
Álvaro Zubizarreta-Macho ◽  
Vicente Faus-Matoses

This article describes a numerical procedure for estimating the fatigue life of NiTi endodontic rotary files. An enhanced finite element model reproducing the interaction of the endodontic file rotating inside the root canal was developed, which includes important phenomena that allowed increasing the degree of realism of the simulation. A method based on the critical plane approach was proposed for extracting significant strain results from finite element analysis, which were used in combination with the Coffin–Manson relation to predict the fatigue life of the NiTi rotary files. The proposed procedure is illustrated with several numerical examples in which different combinations of endodontic rotary files and root canal geometries were investigated. By using these analyses, the effect of the radius of curvature and the angle of curvature of the root canal on the fatigue life of the rotary files was analysed. The results confirm the significant influence of the root canal geometry on the fatigue life of the NiTi rotary files and reveal the higher importance of the radius of curvature with respect to the angle of curvature of the root canal.


2021 ◽  
Vol 32 (2) ◽  
pp. 420-427
Author(s):  
Alper Gültekin ◽  
Erdinç Acar ◽  
Levent Uğur ◽  
Aytaç Yıldız ◽  
Ulaş Serarslan

Objectives: Calcaneal fractures are the most common tarsal fractures following a foot-ankle trauma. The Böhler’s angle is an important measurable angle before, during, and after surgery. In this study, we aimed to investigate correlation between Böhler’s angle, calcaneal strength, and subtalar joint stress using a finite element analysis (FEA). Patients and methods: Between January 2016 and December 2016, computed tomography (CT) scans were used with MIMICS® software for FEA. The ankle and foot of a 23-year-old male person with a height of 180 cm and weighing 80 kg was modeled as reference. Raw coronal CT images were obtained in Digital Imaging and Communications in Medicine format with the resolution of 512X512 pixels and 0.3-mm slice intervals in 135 kV. The structures including tibia, fibula and 26 other bones (talus, calcaneus, cuboid, navicular, three cuneiforms, five metatarsals, and 14 components of phalanges), cartilage and ligamentous tissues were modeled to form ankle joint. After determining Böhler’s angle as 35 degrees for the reference model, a fracture line was created on calcaneus. Calcaneus was remodeled with the Böhler’s angle of 45, 40, 30, 25, 20, 10, and 0 degrees respectively. All models were transferred to ANSYS software for FEA and the loads on the lower extremities with normal posture were applied on models. Results: Analysis of all models based in the reference model revealed that maximum tension values on calcaneus increased, while the Böhler’s angle decreased, indicating a statistically significant difference. The decreased Böhler’s angle indicated statistically significantly higher maximum tension values (p=0.04). Action force in subtalar joint was evaluated by comparing with the forces in reference model. The increased Böhler’s angle was found to be associated with statistically significantly decreased amount of load on subtalar joint. The decreased Böhler’s angle was related to the statistically significantly increased amount of load on subtalar joint. Conclusion: Our study results suggest that decreased Böhler’s angle increases the possibility of subtalar arthrosis, although overcorrection of the Böhler’s angle seems not to increase the risk of subtalar arthrosis.


2020 ◽  
Vol 64 (1-4) ◽  
pp. 1337-1345
Author(s):  
Chuan Zhao ◽  
Feng Sun ◽  
Junjie Jin ◽  
Mingwei Bo ◽  
Fangchao Xu ◽  
...  

This paper proposes a computation method using the equivalent magnetic circuit to analyze the driving force for the non-contact permanent magnet linear drive system. In this device, the magnetic driving force is related to the rotation angle of driving wheels. The relationship is verified by finite element analysis and measuring experiments. The result of finite element simulation is in good agreement with the model established by the equivalent magnetic circuit. Then experiments of displacement control are carried out to test the dynamic characteristic of this system. The controller of the system adopts the combination control of displacement and angle. The results indicate that the system has good performance in steady-state error and response speed, while the maximum overshoot needs to be reduced.


Author(s):  
А. Г. Гребеников ◽  
И. В. Малков ◽  
В. А. Урбанович ◽  
Н. И. Москаленко ◽  
Д. С. Колодийчик

The analysis of the design and technological features of the tail boom (ТB) of a helicopter made of polymer composite materials (PCM) is carried out.Three structural and technological concepts are distinguished - semi-monocoque (reinforced metal structure), monocoque (three-layer structure) and mesh-type structure. The high weight and economic efficiency of mesh structures is shown, which allows them to be used in aerospace engineering. The physicomechanical characteristics of the network structures are estimated and their uniqueness is shown. The use of mesh structures can reduce the weight of the product by a factor of two or more.The stress-strain state (SSS) of the proposed tail boom design is determined. The analysis of methods for calculating the characteristics of the total SSS of conical mesh shells is carried out. The design of the tail boom is presented, the design diagram of the tail boom of the transport category rotorcraft is developed. A finite element model was created using the Siemens NX 7.5 system. The calculation of the stress-strain state (SSS) of the HC of the helicopter was carried out on the basis of the developed structural scheme using the Advanced Simulation module of the Siemens NX 7.5 system. The main zones of probable fatigue failure of tail booms are determined. Finite Element Analysis (FEA) provides a theoretical basis for design decisions.Shown is the effect of the type of technological process selected for the production of the tail boom on the strength of the HB structure. The stability of the characteristics of the PCM tail boom largely depends on the extent to which its design is suitable for the use of mechanized and automated production processes.A method for the manufacture of a helicopter tail boom from PCM by the automated winding method is proposed. A variant of computer modeling of the tail boom of a mesh structure made of PCM is shown.The automated winding technology can be recommended for implementation in the design of the composite tail boom of the Mi-2 and Mi-8 helicopters.


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