scholarly journals Response Analysis of a Scraper Conveyor under Chain Faults Based on MBD-DEM-FEM

2021 ◽  
Vol 67 (10) ◽  
pp. 501-515
Author(s):  
Zisheng Wang ◽  
◽  
Bo Li ◽  
Chao Liang ◽  
Xuewen Wang ◽  
...  

To tackle the difficulty in obtaining the response data of chain and bulk coal under chain faults, this paper uses a new method for the fault simulation of scraper chains based on the coupling of multi-body dynamics (MBD), discrete element method (DEM), and finite element method (FEM). With the force and stacking angle as response values, the contact parameters of bulk coal were revised using a rotary transport test. The simplified DEM-MBD model was verified from the resistance using the point-by-point method. The static structure model of the chain was verified by the chain tensile experiment. The DEM-MBD coupling results show that when the chain is stuck or broken, the dynamic properties of the chain and bulk coal fluctuate sharply, and the wear of the medium plate increases. Based on the DEM-MBD coupling results and the DEM-FEM unidirectional coupling, the stress, strain and life were acquired, and were verified experimentally. Regarding the fracture, the Plackett-Burman test was used to determine that the crack depth, initial angle, and tensile load significantly affect the stress intensity factor (SIF). The quadratic model between significant factors and SIF was constructed using the response surface method, which provides a reference for the simulation of the scraper conveyor, the fault mechanism, and the optimization of the design of the chain.

Energies ◽  
2019 ◽  
Vol 13 (1) ◽  
pp. 105 ◽  
Author(s):  
Mehran Tahir ◽  
Stefan Tenbohlen

The measurement procedures for frequency response analysis (FRA) of power transformers are well documented in IEC and IEEE standards. However, the interpretation of FRA results is still far from reaching an accepted methodology and is limited to the analysis of the experts. The dilemma is that there are limited case studies available to understand the effect of different faults. Additionally, due to the destructive nature, it is not possible to apply the real mechanical deformations in the transformer windings to obtain the data. To solve these issues, in this contribution, the physical geometry of a three-phase transformer is simulated using 3D finite integration analysis to emulate the real transformer operation. The novelty of this model is that FRA traces are directly obtained from the 3D model of windings without estimating and solving lumped parameter circuit models. At first, the method is validated with a simple experimental setup. Afterwards, different mechanical and electrical faults are simulated, and their effects on FRA are discussed objectively. A key contribution of this paper is the winding assessment factor it introduces based on the standard deviation of difference (SDD) to detect and classify different electrical and mechanical faults. The results reveal that the proposed model provides the ability of precise and accurate fault simulation. By using SDD, different deviation patterns can be characterized for different faults, which makes fault classification possible. Thus, it provides a way forward towards the establishment of the standard algorithm for a reliable and automatic assessment of transformer FRA results.


2002 ◽  
Vol 754 ◽  
Author(s):  
Jürgen Horbach ◽  
Anke Winkler ◽  
Walter Kob ◽  
Kurt Binder

ABSTRACTWe present the results of large scale computer simulations to discuss the structural and dynamic properties of silicate melts with the compositions (Na2O)(2·SiO2), (Na2O)(20·SiO2) and (Al2O3)(2·SiO2). We show that these systems exhibit additional intermediate range order as compared to silica (SiO2) where the characteristic intermediate length scales stem from the tetrahedral network structure. Furthermore we show that the sodium dynamics in the sodium silicate systems exhibits a very peculiar feature: the long–time decay of the incoherent intermediate scattering function can be described by a Kohlrausch law with a constant exponent β for q > qth whereby qth is smaller than the location of the main peak in the static structure factor for the Na–Na correlations.


2018 ◽  
Vol 183 ◽  
pp. 02035 ◽  
Author(s):  
Anatoly Bragov ◽  
Alexander Konstantinov ◽  
Leopold Kruszka ◽  
Andrey Lomunov ◽  
Andrey Filippov

The combined experimental and theoretical approach was applied to the study of high-speed deformation and fracture of the 1810 stainless steel. The material tests were performed using a split Hopkinson pressure bar to determine dynamic stress-strain curves, strain rate histories, plastic properties and fracture in the strain rate range of 102 ÷ 104 s-1. A scheme has been realized for obtaining a direct tensile load in the SHPB, using a tubular striker and a gas gun of a simple design. The parameters of the Johnson-Cook material model were identified using the experimental results obtained. Using a series of verification experiments under various types of stress-strain state, the degree of reliability of the identified mathematical model of the behavior of the material studied was determined.


Author(s):  
Xinfang Zhang ◽  
Allan Okodi ◽  
Leichuan Tan ◽  
Juliana Leung ◽  
Samer Adeeb

Abstract Coating and cathodic protection degradation can result in the generation of several types of flaws in pipelines. With the increasing number of aging pipelines, such defects can constitute serious concerns for pipeline integrity. When flaws are detected in pipelines, it is extremely important to have an accurate assessment of the associated failure pressure, which would inform the appropriate remediation decision of repairing or replacing the defected pipelines in a timely manner. Cracks-in-corrosion (CIC) represent a class of defect, for which there are no agreed upon method of assessment, with no existing analytical or numerical models to predict their failure pressures. This paper aims to create a set of validated numerical finite element analysis models that are suitable for accurately predicting the failure pressure of 3D cracks-in-corrosion defects using the eXtended Finite Element Method (XFEM) technique. The XFEM for this study was performed using the commercially available software package, ABAQUS Version 6.19. Five burst tests of API 5L X60 specimens with different defect depths (varying from 52% to 66%) that are available in the literature were used to calibrate the XFEM damage parameters (the maximum principal strain and the fracture energy). These parameters were varied until a reasonable match between the numerical results and the experimental measurements was achieved. Symmetry was used to reduce the computation time. A longitudinally oriented CIC defect was placed at the exterior of the pipe. The profile of the corroded area was assumed to be semi-elliptical. The pressure was monotonically increased in the XFEM model until the crack or damage reached the inner surface of the pipe. The results showed that the extended finite element predictions were in good agreement with the experimental data, with an average error of 5.87%, which was less conservative than the reported finite element method predictions with an average error of 17.4%. Six more CIC models with the same pipe dimension but different crack depths were constructed, in order to investigate the relationship between crack depth and the failure pressure. It was found that the failure pressure decreased with increasing crack depth; when the crack depth exceeded 75% of the total defect depth, the CIC defect could be treated as crack-only defects, since the failure pressure for the CIC model approaches that for the crack-only model for ratios of the crack depth to the total defect depth of 0.75 and 1. The versatility of several existing analytical methods (RSTRENG, LPC and CorLAS) in predicting the failure pressure was also discussed. For the corrosion-only defects, the LPC method predicted the closest failure pressure to that obtained using XFEM (3.5% difference). CorLAS method provided accurate results for crack-only defects with 7% difference. The extended finite element method (XFEM) was found to be very effective in predicting the failure pressure. In addition, compared to the traditional Finite Element Method (FEM) which requires extremely fine meshes and is impractical in modelling a moving crack, the XFEM is computationally efficient while providing accurate predictions.


Author(s):  
Xinfang Zhang ◽  
Meng Lin ◽  
Allan Okodi ◽  
Leichuan Tan ◽  
Juliana Leung ◽  
...  

Abstract Cracks and corrosion in pipelines can occur simultaneously, representing a hybrid defect known as cracks in corrosion (CIC), which is often difficult to model using the available assessment codes or methods. As a result, detailed modeling of CIC has not been studied extensively. In this study, the extended finite element method (XFEM) has been applied to predict the failure pressures of CIC defects in API 5L Grade X42 and X52 pipes. The pipes were only subjected to internal pressure and the XFEM models were validated using full-scale burst tests available in the literature. Several CIC models with constant total defect depths (55%, and 60% of wall thickness) were constructed to investigate the effect of the initial crack depth on the failure pressure. The failure criterion was defined when wall penetration occurred due to crack growth, i.e., the instance the crack reached the innermost element of the pipe wall mesh. It was observed that for shorter cracks, the failure pressure decreased with the increase of the initial crack depth. The results indicated that the CIC defect could be treated as crack-only defects when the initial crack depth exceeded 50% of the total defect depth. However, for longer cracks, the initial crack depth was found to have a negligible effect on the failure pressure, implying that the CIC defect could be treated as either a crack or a corrosion utilizing the available assessment methods.


Author(s):  
W. Q. Feng ◽  
T. C. Huang ◽  
W. J. Liu ◽  
G. X. Dong

Abstract By the use of the extended finite element method the analysis of the random response of a linear structure to a continuous excitation field, random in time and space, is presented in this paper. The extended finite element method includes the formulation for obtaining the equivalent node force power spectrum. The corresponding computer program has been produced. A random response analysis of a sluice gate support shows satisfactory agreement with the experiment results.


Author(s):  
Yuan Jie Lua ◽  
Robert H. Sues

Mechanistic pavement analysis and design based on either layered elastic analysis (LEA) or the finite element method (FEM) is increasingly being used to replace the empirical design process. The simplifying assumptions of a uniform, homogeneous layer of linear material used in LEA can render its analysis inaccurate for real pavement structures. The FEM is more attractive for structural analysis of pavements; the generality of the FEM also allows both the use of comprehensive material models and modeling of the spatial variability that exists in pavement systems. To date, spatial variability and uncertainty are ignored in pavement system finite element analyses. Ignoring spatial variability and uncertainty implies a false sense of accuracy in the results and can lead to inaccurate assessment of the pavement. The first application of the probabilistic finite element method to pavement response analysis and life prediction and the first investigation of the effects of spatial variability on pavement life prediction are presented. It is concluded that the probabilistic FEA, with spatial variability, is a more accurate representation of the true physical condition and leads to results that are less conservative than those obtained with probabilistic LEA.


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