Comparison of 3D printing MJP and FDM technology in dentistry

2020 ◽  
Vol 1 (101) ◽  
pp. 32-40
Author(s):  
J. Taczała ◽  
W. Czepułkowska ◽  
B. Konieczny ◽  
J. Sokołowski ◽  
M. Kozakiewicz ◽  
...  
Keyword(s):  
Dimensional Accuracy ◽  
Fused Deposition Modelling ◽  
Fused Deposition ◽  
Dental Technician ◽  
Cad Cam ◽  
3D Printers ◽  
Plaster Model ◽  
Practical Implications ◽  
Dental Technology

Purpose: Many printers are tempting at low prices, but later their accuracy turns out to be insufficient. The study has included checking the accuracy of printing and reproducing details of 3D printers used in dental technology and dentistry such as MultiJet Printing (ProJet MP3000, 3D Systems) and Fused Deposition Modelling (Inspire S2000, Tiertime). Design/methodology/approach: The 3D prints were created from scans of the maxillary gypsum model with the loss of left premolar. In the test, objects were set to the X and Y-axis. In order to check the dimensional differences after printing, scans of the printed models were superimposed on scans of the plaster model in the GOM Inspect V8 SR1 (Braunschweig, Germany). The focus was on the distance of scans from each other and a deviation map was created for each object. Findings: The average absolute value of deviations for each of models were equalled: FDMfor X-axis 0.06 ± 0.04 mm, for Y-axis 0.07 ± 0.04 mm; MJP- for X-axis- 0.04 ± 0.02 mm, for Y-axis- 0.06 ± 0.02 mm. A chart of arithmetic averages calculated for each tooth for the best printouts in each series show that higher deviation values exist in case of FDM printout. The models printed in the X-axis have smaller values of deviations from those printed in the Y-axis. Practical implications: MultiJet Printing technology can be used to create more precise models than the FDM, but these printouts meet the requirements of dimensional accuracy too. Originality/value: CAD / CAM technology in the future will exist in every dental technology laboratory so it is important to be aware of the way the 3D printers works. By paying attention to the quality of detail reproduction, a Dental Technician is able to choose the best 3D printer for them.

Heat distribution in material during fused deposition modelling

2018 ◽  
Vol 24 (3) ◽  
pp. 615-622 ◽  
Author(s):  
Piotr Wolszczak ◽  
Krystian Lygas ◽  
Mateusz Paszko ◽  
Radoslaw A. Wach
Keyword(s):  
Dimensional Accuracy ◽  
Glass Transition Point ◽  
Fused Deposition Modelling ◽  
3D Printer ◽  
Heat Distribution ◽  
Thermoplastic Material ◽  
Content Type ◽  
Fused Deposition ◽  
Imaging Camera ◽  
Practical Implications

Purpose The paper aims to investigate the problem of heat distribution in FDM 3D printing. The temperature distribution of the material is important because of the occurrence of shrinkage and crystallization phenomena that affect the dimensional accuracy and strength of the material. Design/methodology/approach The study uses a thermoplastic material (polylactide) and a test stand equipped with a 3D printer adapted to perform thermographic observations. The main source of heat in the study was a molten laminate material and a hot-end head. Findings When the material is molten at the temperature of 190°C, the temperature of a previous layer increases above the glass transition point (Tg = 64.8°C) and reaches to about 80°C. In addition, at the boundary of the layers, there occurs a permanent bonding of the consecutive layers because of their partial melting. The paper also reports the results of porosity of PLA samples printed at the temperature ranging between 205 and 255°C. The degree of porosity depends on the temperature of the extruded material. Practical implications The results may be helpful for designers of various printed parts and construction engineers of printing heads and 3D printer chambers. Originality/value Thermograms of material layers with a height of 0.3 mm are obtained using a thermal imaging camera with a lens for macro magnification (43 pixels/mm).

Plate auto-level system for fused deposition modelling (FDM) 3D printers

2017 ◽  
Vol 23 (2) ◽  
pp. 401-413 ◽  
Author(s):  
Enrique Soriano Heras ◽  
Fernando Blaya Haro ◽  
José María de Agustín del Burgo ◽  
Manuel Enrique Islán Marcos
Keyword(s):  
Design Methodology ◽  
Fused Deposition Modelling ◽  
Content Type ◽  
Open Hardware ◽  
Fused Deposition ◽  
Sensing System ◽  
3D Printers ◽  
The Cost ◽  
Ultrasound Sensing ◽  
Practical Implications

Purpose The purpose of this paper is to present a solution for the levelling plate of fused deposition modelling (FDM) additive manufacturing (AM) systems. This automatic levelling system is presented as an evolution of actual systems, which uses a new ultrasound sensing system. Design/methodology/approach After obtaining a prototype, different tests were conducted for getting a system which solves the level plate problem and can be mounted in any FDM AM machine. Several benchmark models were obtained and compared with current equipment concepts for the validity of the product. Findings All tests were performed with high accuracy, enabling the production of geometries that could not have been achieved without this novel system. Practical implications This development will enable experienced users to set aside the problems of calibration and focus on the purpose of this type of machines, making prototypes. Originality/value A system architecture has been developed and integrated into an open hardware AM system, allowing real-time adjustment of the plate during each layer, thus eliminating the need of levelling the plate, allowing to achieve easier printing, and without increasing the cost significantly.

Evaluation of geometrical benchmark artifacts containing multiple overhang lengths fabricated using material extrusion technique

2020 ◽  
Vol 14 (3) ◽  
pp. 7296-7308
Author(s):  
Siti Nur Humaira Mazlan ◽  
Aini Zuhra Abdul Kadir ◽  
N. H. A. Ngadiman ◽  
M.R. Alkahari
Keyword(s):  
3D Model ◽  
Laser Scanner ◽  
Dimensional Accuracy ◽  
Fused Deposition Modelling ◽  
Layer By Layer ◽  
Fused Deposition ◽  
Layer Technique ◽  
Subtractive Manufacturing ◽  
Manufacturing Features ◽  
Layer Problem

Fused deposition modelling (FDM) is a process of joining materials based on material entrusion technique to produce objects from 3D model using layer-by-layer technique as opposed to subtractive manufacturing. However, many challenges arise in the FDM-printed part such as warping, first layer problem and elephant food that was led to an error in dimensional accuracy of the printed parts especially for the overhanging parts. Hence, in order to investigate the manufacturability of the FDM printed part, various geometrical and manufacturing features were developed using the benchmarking artifacts. Therefore, in this study, new benchmarking artifacts containing multiple overhang lengths were proposed. After the benchmarking artifacts were developed, each of the features were inspected using 3D laser scanner to measure the dimensional accuracy and tolerances. Based on 3D scanned parts, 80% of the fabricated parts were fabricated within ±0.5 mm of dimensional accuracy as compared with the CAD data. In addition, the multiple overhang lengths were also successfully fabricated with a very significant of filament sagging observed.

Experimental study on the accuracy and surface quality of printed versus machined holes in PEI Ultem 9085 FDM specimens

2021 ◽  
Vol 27 (11) ◽  
pp. 1-12
Author(s):  
Giovanni Gómez-Gras ◽  
Marco A. Pérez ◽  
Jorge Fábregas-Moreno ◽  
Guillermo Reyes-Pozo
Keyword(s):  
Surface Quality ◽  
Fused Deposition Modeling ◽  
Three Dimensional ◽  
Dimensional Accuracy ◽  
Technological Parameters ◽  
Content Type ◽  
Fused Deposition ◽  
Comparison Of The Results ◽  
Through Hole

Purpose This paper aims to investigate the quality of printed surfaces and manufacturing tolerances by comparing the cylindrical cavities machined in parts obtained by fused deposition modeling (FDM) with the holes manufactured during the printing process itself. The comparison focuses on the results of roughness and tolerances, intending to obtain practical references when making assemblies. Design/methodology/approach The experimental approach focuses on the comparison of the results of roughness and tolerances of two manufacturing strategies: geometric volumes with a through-hole and the through-hole machined in volumes that were initially printed without the hole. Throughout the study, both alternates are explained to make appropriate recommendations. Findings The study shows the best combinations of technological parameters, both machining and three-dimensional printing, which have been decisive for obtaining successful results. These conclusive results allow enunciating recommendations for use in the industrial environment. Originality/value This paper fulfills an identified need to study the dimensional accuracy of the geometries obtained by additive manufacturing, as no experimental evidence has been found of studies that directly address the problem of the FDM-printed part with geometric and dimensional tolerances and desirable surface quality for assembly.

Investigations for partial denture casting by fused deposition modelling-assisted chemical vapour smoothing

2020 ◽  
Vol 40 (5) ◽  
pp. 745-754
Author(s):  
Gurpartap Singh ◽  
Rupinder Singh ◽  
S.S. Bal
Keyword(s):  
Ph Value ◽  
Low Cost ◽  
Chemical Vapour ◽  
Dimensional Accuracy ◽  
Acrylonitrile Butadiene Styrene ◽  
Fused Deposition Modelling ◽  
View Point ◽  
Content Type ◽  
Fused Deposition ◽  
Set Up

Purpose The purpose of this study is to investigate dimensional accuracy (Δd), surface roughness (Ra) and micro hardness (HV) of partial dentures (PD) prepared with synergic combination of fused deposition modelling (FDM) assisted chemical vapour smoothing (CVS) patterns and conventional dental casting (DC) from multi-factor optimization view point. Design/methodology/approach The master pattern for PD was prepared with acrylonitrile butadiene styrene (ABS) thermoplastic on FDM set-up (one of the low cost additive manufacturing process) followed by CVS process. The final PD as functional prototypes was casted with nickel–chromium-based (Ni-Cr) alloy by varying Ni% (Z). The other input parameters were powder to water ratio P/W (X) and pH value (Y) of water used. Findings The results of this study suggest that for controlling the Δd and Ra of the PD, most important factor is X, followed by Z. For hardness of PD, the most important factor is Z. But from overall optimization viewpoint, the best settings are X-100/12, Y-10 and Z-61% (in Ni-Cr alloy). Further, based upon X-bar chart (for HV), the FDM-assisted DC process used for preparation of PD is statistically controlled. Originality/value This study highlights that PD prepared with X-100/12, Y-10 and Z-61% gives overall better results from multi-factor optimization view point. Finally, X-bar chart has been plotted to understand the statistical nature of the synergic combination of FDM, CVS and DC.

Effects of Build Orientations on Tensile Properties of PLA Material Processed by FDM

2014 ◽  
Vol 1044-1045 ◽  
pp. 31-34 ◽  
Author(s):  
Mst Faujiya Afrose ◽  
S.H. Masood ◽  
Mostafa Nikzad ◽  
Pio Iovenitti
Keyword(s):  
Tensile Properties ◽  
Low Cost ◽  
Testing Machine ◽  
Extrusion Process ◽  
Fused Deposition Modelling ◽  
Tensile Testing Machine ◽  
Thermoplastic Material ◽  
Fused Deposition ◽  
Dog Bone ◽  
3D Printers

Fused Deposition Modelling (FDM) of thermoplastic materials is generally a well-known technology among all additive manufacturing (AM) technologies and therefore, it is essential to investigate the mechanical properties of such FDM processed materials. Several open-source and low cost AM machines, known as 3D Printers, have recently been developed using thermoplastic extrusion process based on the original FDM technology. Many of these 3D Printers use Polylactic Acid (PLA) plastic for building parts. The main objective of this paper is to investigate the tensile properties of the PLA thermoplastic material processed by the Cube-2 3D Printer. In this study, the dog-bone sized PLA specimens are printed in different build orientations and a Zwick Z010 tensile testing machine is used to determine the tensile properties of PLA in different build orientation.

scholarly journals PENENTUAN SETTING OPTIMAL MESIN 3D PRINTER BERBASIS FUSED DEPOSITION MODELING MENGGUNAKAN METODE TAGUCHI

2018 ◽  
Vol 4 (2) ◽  
Author(s):  
Anggit Prakasa ◽  
Setya Permana Sutisna ◽  
Anton Royanto Ahmad
Keyword(s):  
Experimental Design ◽  
Taguchi Method ◽  
Fused Deposition Modeling ◽  
Dimensional Accuracy ◽  
High Accuracy ◽  
3D Printer ◽  
Fused Deposition ◽  
3D Printers ◽  
Optimal Setting ◽  
Deposition Modeling

<p>The 3D printers process is applied to create prototype components, but at the last 3D Printers are often applied as last products. So, high accuracy is required in this case. In this research will find the optimal<br />setting of the dimensional accuracy 3D printers based fused deposition modeling. The method used is<br />the Taguchi method, the reason for using this method its efficiency, this is because the Orthogonal<br />Array matrix requires less number of experiments than the classical experimental design. Analysis of<br />Variance is also needed in this method to see the factors that significantly influence the response<br />variable. The results of this study indicate that the factors that significantly influence is printspeed by<br />contributing 53.08%, flowrate contributes 16.4%, and temperature heater block contributes 3.85% and<br />optimal setting is temperature heater block 190º, print speed 60mm/s and flowrate 6.28 mm3/s. (A1,<br />C3 dan D2).</p>

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