scholarly journals Effect of Processing Parameters and Temperature on Sliding Wear of H62 Copper Alloy Modified by Friction Stir Surface Processing

2017 ◽  
Vol 23 (3) ◽  
Author(s):  
Weiwei SONG ◽  
Xiaojing XU ◽  
Dunwen ZUO ◽  
Jianli WANG ◽  
Gang WANG
Keyword(s):  
Copper Alloy ◽  
Sliding Wear ◽  
Processing Parameters ◽  
Surface Processing ◽  
Friction Stir

scholarly journals Metallographic organization and tensile properties of FSSP-modified H62 copper alloy surface

2020 ◽  
Vol 29 ◽  
pp. 2633366X2092702
Author(s):  
Weiwei Song ◽  
Xiaojing Xu ◽  
Shengrong Liu ◽  
Jiafei Pu ◽  
Hongfeng Wang
Keyword(s):  
Grain Size ◽  
Base Metal ◽  
Copper Alloy ◽  
Boundary Region ◽  
Alloy Sheet ◽  
Alloy Surface ◽  
Surface Processing ◽  
Friction Stir ◽  
Equiaxed Grains ◽  
Hardness Values

In this study, the surface of friction stir surface processing (FSSP)-modified copper alloy was altered by different passes of modification and lower pressure after selecting FSSP process parameters. The results showed that the grain size of the modified copper alloy surface was refined under various processes. In the modified section, the grains changed from fine equiaxed grains to rolling strips from the surface layer to the bottom of copper alloy sheet. FSSP could change the surface metallographic organization but could not change the internal structure of the sheet. The hardness values of samples obtained under various processes were higher than those of base metal, but the hardness of modified boundary region was slightly lower than that of base metal. The tensile strength of samples obtained under various processes was higher than that of base metal. Among them, FSSP was the best after one pass of modification, followed by two passes, and the worst was three passes. Most of the stretches appeared on the advancing side, and only a few appeared on the retreating side. The tensile parts had a honeycomb-type morphology, with a ductile fracture mode.

Study on the corrosion of copper alloy by friction stir surface processing

2016 ◽  
Vol 63 (3) ◽  
pp. 190-195 ◽  
Author(s):  
Song Weiwei ◽  
Xiaojing Xu ◽  
Dunwen Zuo ◽  
Jianli Wang
Keyword(s):  
Corrosion Resistance ◽  
Surface Modification ◽  
Copper Alloy ◽  
Rotation Speed ◽  
Electrochemical Corrosion ◽  
Test Results ◽  
Surface Processing ◽  
Content Type ◽  
Friction Stir ◽  
Modified Surface

Purpose This paper aims to investigate the modification of surface of a copper alloy by friction stir surface processing (FSSP). Design/methodology/approach The metallographic condition of the surface modification was observed using microscopy. Electrochemical corrosion tests were carried out on the modified surface and the corroded surface was observed by scanning electron microscopy (SEM). Findings The test results showed that FSSP resulted in refinement of the surface grains of the copper alloy. The degree of refinement was increased with rotation speed and increased in the descending distance of the stirring tool. The corrosion resistance of the modified surface was superior to the base metal except for the surface generated by a rotation speed of 800 rpm and a descending distance 0.1 mm. For the surface modification of the rotation speed of 800 rpm, its corrosion resistance was lower than for the other two rotation speeds. When the rotation speed is specified, the corrosion resistance is improved with increased descending distance. When the descending distance is specified, the corrosion resistance is improved with the rotation speed. Originality/value In this study, it was confirmed that the corrosion resistance of the surface modification was best at the rotation speed 1200 rpm and descending distance 0.2 mm.

A review on effect of processing parameters on mechanical properties of MMCs by friction stir process

2021 ◽  
Author(s):  
D. Prasuna Lilly Florence ◽  
P. H. V. Sesha Talpa Sai ◽  
S. Devaraj ◽  
K. S. Narayanaswamy
Keyword(s):  
Mechanical Properties ◽  
Processing Parameters ◽  
Friction Stir Process ◽  
Friction Stir

Improving Wear Resistance of AISI 316LN Austenitic Stainless Steel Using Friction Stir Processing

2015 ◽  
Vol 787 ◽  
pp. 421-425
Author(s):  
A. Vignesh ◽  
V.G. Vijay Prakaash ◽  
A.K. Lakshminarayanan
Keyword(s):  
Stainless Steel ◽  
Wear Resistance ◽  
Austenitic Stainless Steel ◽  
Friction Stir Processing ◽  
Sliding Wear ◽  
Dry Sliding Wear ◽  
Friction Stir ◽  
Pin On Disc ◽  
Metal Microstructure ◽  
Equiaxed Grains

An attempt is made to modify the surface metallurgically and enhance the wear resistance of AISI 316LN austenitic stainless steel using friction stir processing. Friction stir welding tools made up of tungsten based alloy with pin and pinless configuration was used. Fine equiaxed grains were observed in the friction stir processed zone irrespective of tool configuration used. Dry sliding wear resistance was evaluated using pin-on-disc wear tester and it is found that, the friction stir processed zone showed superior wear resistance compared to the base metal. Microstructure, micro hardness, and worn surfaces were used to correlate the results obtained.

Dissimilar Friction Stir Lap Welding of AA2198 and AA7075 Sheets: Forces, Microstructure and Mechanical Properties

2021 ◽  
Author(s):  
Antonello Astarita ◽  
Fausto Tucci ◽  
Alessia Teresa Silvestri ◽  
Michele Perrella ◽  
Luca Boccarusso ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Welding Process ◽  
Processing Parameters ◽  
Processing Parameter ◽  
Friction Stir Lap Welding ◽  
Friction Stir ◽  
Lap Shear ◽  
Microstructure And Mechanical Properties ◽  
Lap Welding ◽  
Factorial Design Of Experiments

Abstract This paper deals with the dissimilar friction stir lap welding of AA2198 and AA7075 sheets. The influence of processing parameters, namely welding speed and tool rotational speed on joint features, microstructure, and mechanical properties were investigated implementing a full factorial design of experiments. During the welding process, axial and transversal forces were continuously measured using a dedicated sensed fixture aiming at the correlation of this processing parameter with the quality of the achieved joints. The reported outcomes showed a very narrow processing window in which it was possible to avoid the formation of defects while the formation of an hook was observed for all the joints welded. The influence of the weld bead morphology on the lap shear strength was elucidated proving that the strength is ruled by the hook morphology. A correlation between the process parameters and the forces arising was also attempted. The final microstructure of the joints was studied and explained and also compared with the microhardness results.

Sensor Fusion and On-Line Monitoring of Friction Stir Blind Riveting for Lightweight Materials Manufacturing

2021 ◽  
pp. 1-36
Author(s):  
Zhe Gao ◽  
Haris Khan ◽  
Jingjing Li ◽  
Weihong Guo
Keyword(s):  
Sensor Fusion ◽  
Failure Modes ◽  
Processing Parameters ◽  
Data Driven ◽  
Structure Property ◽  
Cross Sectional ◽  
Friction Stir ◽  
In Situ Data ◽  
Lap Shear

Abstract This research focused on developing a hybrid quality monitoring model through combining the data driven and key engineering parameters to predict the friction stir blind riveting (FSBR) joint quality. The hybrid model was formulated through utilizing the in-situ processing and joint property data. The in-situ data involved sensor fusion (force and torque signals) and key processing parameters (spindle speed, feed rate and stacking sequence) for data-driven modeling. The quality of the FSBR joints was defined by the tensile strength. Further, the joint cross-sectional analysis and failure modes in lap-shear tests were employed to confirm the efficacy of the proposed model and development of the process-structure-property relationship.

The Use of Bobbin Tools for Friction Stir Welding of Aluminium Alloys

2010 ◽  
Vol 638-642 ◽  
pp. 1179-1184 ◽  
Author(s):  
Philip L. Threadgill ◽  
M.M.Z. Ahmed ◽  
Jonathan P. Martin ◽  
Jonathan G. Perrett ◽  
Bradley P. Wynne
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Friction Stir Welding ◽  
Cross Section ◽  
Axial Force ◽  
Aluminium Alloys ◽  
Processing Parameters ◽  
Machine Design ◽  
Friction Stir ◽  
Triangular Zone

The use of a double sided friction stir welding tool (known as a bobbin tool) has the advantage of giving a processed zone in the workpiece which is more or less rectangular in cross section, as opposed the triangular zone which is more typically found when conventional friction stir welding tool designs are used. In addition, the net axial force on the workpiece is almost zero, which has significant beneficial implications in machine design and cost. However, the response of these tools in generating fine microstructures in the nugget area has not been established. The paper presents detailed metallographic analyses of microstructures produced in 25mm AA6082-T6 aluminium wrought alloy, and examines grain size, texture and mechanical properties as a function of processing parameters and tool design, and offers comparison with data from welds made with conventional tools.

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