Solar-thermal production of graphitic carbon and hydrogen via methane decomposition

This work reports a process in which concentrated irradiation from a simulated solar source converts methane to high-value graphitic carbon and hydrogen gas. Methane flows within a photo-thermal reactor through the pores of a thin substrate irradiated by several thousand suns at the focal peak. The methane decomposes primarily into hydrogen while depositing highly graphitic carbon that grows conformally over ligaments in the porous substrate. The localized solar heating of the porous substrate serves to capture the solid carbon into a readily extractable and useful form while maintaining active deposition site density with persistent catalytic activity. Results indicate a strong temperature dependence with high decomposition occurring in the central heating zone with concentration factors and temperatures above 1000 suns and 1300 K, respectively. Even with a large flow area through regions of lower irradiation and temperature, methane conversion and hydrogen yields of approx. 70\% are achieved, and 58\% of the inlet carbon is captured in graphitic form.

Solar-thermal production of graphitic carbon and hydrogen via methane decomposition

This work reports a process in which concentrated irradiation from a simulated solar source converts methane to high-value graphitic carbon and hydrogen gas. Methane flows within a photo-thermal reactor through the pores of a thin substrate irradiated by several thousand suns at the focal peak. The methane decomposes primarily into hydrogen while depositing highly graphitic carbon that grows conformally over ligaments in the porous substrate. The localized solar heating of the porous substrate serves to capture the solid carbon into a readily extractable and useful form while maintaining active deposition site density with persistent catalytic activity. Results indicate a strong temperature dependence with high decomposition occurring in the central heating zone with concentration factors and temperatures above 1000 suns and 1300 K, respectively. Even with a large flow area through regions of lower irradiation and temperature, methane conversion and hydrogen yields of approx. 70\% are achieved, and 58\% of the inlet carbon is captured in graphitic form.

Preparation of Al-Containing ZSM-58 Zeolite Membranes Using Rapid Thermal Processing for CO2/CH4 Mixture Separation

The synthesis of DDR-type zeolite membranes faces the problem of cracks that occur on the zeolite membrane due to differences in the thermal expansion coefficient between zeolite and the porous substrate during the detemplating process. In this study, Al-containing ZSM-58 zeolite membranes with DDR topology were prepared by rapid thermal processing (RTP), with the aim of developing a reproducible method for preparing DDR zeolite membrane without cracks. Moreover, we verified the influence of RTP before performing conventional thermal calcination (CTC) on ZSM-58 membranes with various silica-to-aluminum (Si/Al) molar ratios. Using the developed method, an Al-containing ZSM-58 membrane without cracks was obtained, along with complete template removal by RTP, and it had higher CO2/CH4 selectivity. An all-silica ZSM-58 membrane without cracks was obtained by only using the ozone detemplating method. ZSM-58 crystals and membranes with various Si/Al molar ratios were analyzed by using Fourier-transform infrared (FTIR) spectroscopy to confirm the effects of RTP treatment. Al-containing ZSM-58 zeolites had higher silanol concentrations than all-silica zeolites, confirming many silanol condensations by RTP. The condensation of silanol forms results in the formation of siloxane bonds and stronger resistance to thermal stress; therefore, RTP caused crack suppression in Al-containing ZSM-58 membranes. The results demonstrate that Al-containing ZSM-58 zeolite membranes with high CO2 permeance and CO2/CH4 selectivity and minimal cracking can be produced by using RTP.

Light-responsive and corrosion-resistant gas valve with non-thermal effective liquid-gating positional flow control

Safe and precise control of gas flow is one of the key factors to many physical and chemical processes, such as degassing, natural gas transportation, and gas sensor. In practical application, it is essential for the gas-involved physicochemical process to keep everything under control and safe, which significantly relies on the controllability, safety, and stability of their valves. Here we show a light-responsive and corrosion-resistant gas valve with non-thermal effective liquid-gating positional flow control under a constant pressure by incorporating dynamic gating liquid with light responsiveness of solid porous substrate. Our experimental and theoretical analysis reveal that the photoisomerization of azobenzene-based molecular photoswitches on the porous substrate enabled the gas valve to possess a light-responsive and reversible variation of substantial critical pressure of non-thermal effective gas flow switch. Moreover, the chemically inert gating liquid prevented the solid substrate from corrosion and, by combining with the high spatiotemporal resolution of light, the gas valve realizes a precisely positional open and close under a steady-state pressure. The application demonstrations in our results show the potentials of the new gas valve for bringing opportunities to many applications, such as gas-involved reaction control in microfluidics, soft actuators, and beyond.

Composite Anion-Exchange Membrane Fabricated by UV Cross-Linking Vinyl Imidazolium Poly(Phenylene Oxide) with Polyacrylamides and Their Testing for Use in Redox Flow Batteries

Composite anion-exchange membranes (AEMs) consisting of a porous substrate and a vinyl imidazolium poly(phenylene oxide) (VIMPPO)/acrylamide copolymer layer were fabricated in a straightforward process, for use in redox flow batteries. The porous substrate was coated with a mixture of VIMPPO and acrylamide monomers, then subsequently exposed to UV irradiation, in order to obtain a radically cured ion-exchange coating. Combining VIMPPO with low-value reagents allowed to significantly reduce the amount of synthesized ionomer used to fabricate the mem- brane down to 15%. Varying the VIMPPO content also allowed tuning the ionic transport properties of the resulting AEM. A series of membranes with different VIMPPO/acrylamides ratios were prepared to assess the optimal composition by studying the changes of membranes properties—water uptake, area resistivity, permeability, and chemical stability. Characterization of the membranes was followed by cycling experiments in a vanadium RFB (VRFB) cell. Among three composite membranes, the one with VIMPPO 15% w/w—reached the highest energy efficiency (75.1%) matching the performance of commercial ion-exchange membranes (IEMs) used in VRFBs (Nafion® N 115: 75.0% and Fumasep® FAP 450: 73.0%). These results showed that the proposed composite AEM, fabricated in an industrially oriented process, could be considered to be a lower-cost alternative to the benchmarked IEMs.

Hyphal growth of Penicillium rubens in changing relative humidity

When considering mold prevention strategies, the environmental conditions in which fungi grow need to be taken into consideration. This environment is often characterized by a time-dependent relative humidity, and porous substrate. Growth has mainly been investigated in steady-state experiments. Therefore, the goal of this study is to understand the hyphal growth of Penicillium rubens on porous gypsum, under dynamic humidity conditions. Spores of P. rubens were inoculated on porous gypsum containing nutrients, and placed in a small incubation chamber, allowing for microscopic hyphal observation. The relative humidity in this chamber varied multiple times between a high (close to 100%) and low value (35%, 55%, or 75%). The hyphae reacted to a lowered relative humidity by an immediate growth stop and dehydration. When the relative humidity was increased again, the hyphae re-hydrated and three responses were found: regrowing after approximately 4 h, after a time equal to the germination time, or no regrowth at all. No substantial regrowth was found for fluctuations faster than 4 h. This time-scale was found for multiple decreases in relative humidity, and has been reported for the first time. Key points • Hyphae restart growth after a characteristic time of approximately 4 h. • Relative humidity fluctuations of 3 h can suppress hyphal growth. • Hyphae do not regrow after a severe desiccation and short periods of high humidity.