Synthesis, characterisation and pre-evaluation of a novel terpolymer as pour point depressants to improve the Malaysian crude oil flowability

Wax deposition is considered one of the most serious operational issues in the crude oil pipelines. This issue occurs when the crude oil temperature decreases below the temperature of wax appearance and paraffin wax starts to precipitate on the pipelines’ inner walls. As a result, the crude oil flow is impeded because of the precipitated wax. The use of polymeric pour point depressants has obtained significant interest among researchers as an approach of wax control for enhancing the flowability of the waxy crude oil. PPD of poly(behenyl acrylate -co-stearyl methacrylate-co- maleic anhydride) (BA-co-SMA-co-MA) was facilely synthesised by the use of free radical polymerisation. The variation of the PPD structure was studied by choosing several essential parameters like monomers ratio, reaction time, initiator concentration, and reaction temperature. Furthermore, viscosity measurement, pour point, and cold finger apparatus have been employed to evaluate the efficiency of the synthesised Polymer. The chemical structure of poly(BA-co-SMA-co-MA) has been identified through the use of Fourier transform infrared as well as nuclear magnetic resonance. The experimental findings demonstrated that the ideal conditions for obtaining the highest yield were 1.5% initiator concentration, reaction time and temperature of 8 h and 100 °C, respectively, and monomer ratio of 1:1:1 (BA:SMA:MA). Under these ideal conditions, the prepared terpolymer reduced the crude oil viscosity at 30 °C and 1500 ppm from 7.2 to 3.2 mPa.s. The cold finger experiment demonstrated that after poly(BA-co-SMA-co-MA) was used as a wax inhibitor, the maximum efficiency of paraffin inhibition of 45.6% was achieved at 200 rpm and 5 °C. Besides, the best performance in depressing the pour point by ΔPP 14 ℃ observed at the concentration of 1500 ppm, which can change the growth characteristics of wax crystals and delay the aggregation of asphaltene and resin, thus effectively improving the flowability of crude oil.

Study of Wax Deposition Pattern of High Wax-Bearing Crude Oil Based on Cold Finger Experiment

In order to solve the problem of wax deposition in waxy crude oil from the Daqing oilfield, cold fingers were used in the experimentation. Compared with other methods, the cold finger method is simple, easy to operate, and takes little space. Measurements of wax deposition with temperature, temperature differences between the crude oil and the wall, deposition time, and cold finger rotation rate were made. The results showed that the deposition rate is up to 0.35 g/h at 8–24 h. The maximum deposition rate at 90 rotations/min was 0.26 g/h, which is 3% higher than the minimum deposition rate.

Development of an Approach for Determining the Effectiveness of Inhibition of Paraffin Deposition on the Wax Flow Loop Laboratory Installation

The formation of wax deposits is a common phenomenon in the production and transportation of formation fluids. On the territory of the Perm Krai, this problem occurs in half of the mining funds. One of the most common and promising methods of dealing with these deposits is the use of inhibitor regents. The most popular technique for assessing the effectiveness of a wax inhibitor is the «Cold Finger», which has a number of significant drawbacks. This work presents a number of methods for assessing the effectiveness of inhibition of paraffin formation on the laboratory installation «WaxFlowLoop». A number of laboratory studies have been carried out to determine the effectiveness of a paraffin deposition inhibitor for inhibiting the paraffin formation process of four target fluids. Verification of the obtained values was carried out by comparing them with the field data. As a result of laboratory studies, it was found that the value of the inhibitor efficiency, determined by the «Cold Finger» method, differs from the field data by an average of 2 times. At the same time, the average deviation of the results determined at the «WaxFlowLoop» installation from the field data is 8.1%. The correct selection of a paraffin deposition inhibitor and its dosage can significantly increase the inter-treatment period of the well, thereby reducing its maintenance costs and increasing the efficiency of well operation.

Application of full factorial design to screen the factors influencing the wax deposition of Malaysian crude oil

Wax deposition in production pipelines and transportation tubing from offshore to onshore is critical in the petroleum industry due to low-temperature conditions. The most significant popular approach to solve this issue is by inserting a wax inhibitor into the channel. This research aims to reduce the amount of wax formation of Malaysian crude oil by estimating the effective parameters using Design-Expert by full factorial design (FFD) method. Five parameters have been investigated, which are rotation speed (A), cold finger temperature (B), duration of experimental (C), the concentration of poly (stearyl acrylate-co-behenyl acrylate) (SABA) (D), and concentration of nano-silica SiO2 (E). The optimum conditions for reducing the amount of wax deposit have been identified using FFD at 300 rpm, 10 ℃, 1 h, 1200 ppm and 400 ppm, respectively. The amount of wax deposit estimated is 0.12 g. The regression model’s variance results revealed that the R2 value of 0.9876, showing 98.76% of the data variation, can be described by the model. The lack of fit is not important in comparison to the pure error, which is good. The lack of fit F value of 12.85 means that there is only a 7.41% probability that this huge can occur because of noise. The influence of cold finger temperature was reported as the main contributing factor in the formation of wax deposits compared to other factors. In addition, the interaction between factor B and factor C revealed the highest interaction effect on the wax deposition. In conclusion, the best interaction variables for wax inhibition can be determined using FFD. It is a valued tool to measure and detect the unique relations of two or more variables. As a result, the findings of this study can be used to develop a reliable model for predicting optimum conditions for reducing wax deposits and the associated costs and processing time.

Addressing Paraffin Deposition Challenges Through New Technologies

Paraffin deposition is a common challenge for production facilities globally where production fluid/process surface temperature cools down and reach below the wax appearance temperature (WAT) of the oil. Although chemical treatment is used widely for suitable mitigation of wax deposition, conventional test methods like cold finger often fail to recommend the right product for the field. The current study will present development of two new technologies PARA-Window and Dynamic Paraffin Deposition Cell (DPDC)to address such limitations. Large temperature gradient between bulk oil and cold surface has been identified as a major limitation of cold finger. To address this, PARA-Window has been developed to capture the paraffin deposition at a more realistic temperature gradient (5°C) between the bulk oil and surface temperature using a NIR optical probe. Absence of brine and lack of shear has been identified as another limitation of cold finger technique. DPDC has been developed to study paraffin deposition and chemical effectiveness in presence of brine. Specially designed cells are placed horizontally inside a shaker bath to achieve good mixing between oil and water for DPDC application. A prior study by Russell et al., (2019) showed the effectiveness of PARA-Window in capturing deposition phenomena of higher molecular weight paraffin chains that resemble closely to field deposits under narrow temperature gradient around WAT. Conventional test methods fail to capture meaningful product differentiation in most oils under such conditions and hence can only recommend a crystal modifier type of paraffin chemistries. PARA-Window technique can expand product selection to other type of paraffin chemistries (paraffin crystal modifiers, dispersants and solvents) as shown earlier by Russell et al., (2021). The usage of DPDC allows us to create a dynamic mixing condition inside the test cells with both oil and water under a condition similar to production pipe systems. This allows DPDC to assess water effect on paraffin chemistries (crystal modifiers and dispersants). This study presents the usage of these two new technologies to screen performance of different types of paraffin chemistries on select oils and their advantages over cold finger. The results identify how mimicking field conditions using these new technologies can capture new insights into paraffin products.

Influences of the Water Cut of Pumping Oil and the Mineralization of the Associated Water on the Rate of Sludging

The problem of the formation of organic deposits on the inside surfaces of borehole equipment and oilfield pipelines, which is urgent for all active oil fields, was considered in the study. The formation of these deposits leads to decreased lifespans for oilfield equipment and accidents involving oil pipelines and wells. The aim of our work was to estimate the dependencies of the organic deposition’s formation-rate factor on the water cut of the investigated water–oil emulsion and the mineralization of the water phase. Examination via generation of asphaltene–resin–paraffin deposits on the surfaces of cold rods was carried out with a “Cold Finger” CF-4 unit. Coefficients of specific oil sludging, fluid sludging and rate sludging have been determined. It has been defined that in the definite oilfields, the rate of sludging does not increase as the water content in the emulsion increases. As water-phase mineralization increases, this value remains practically constant.

Experimental Evaluation of Dewar Volume and Cryocooler Cold Finger Size in a Small-Scale Stirling Liquid Air Energy Storage (LAES) System

This paper uses an experimental approach to evaluate two design characteristics for a liquid air energy storage (LAES) and generation system as part of the design analysis for a microgrid power system. The system evaluated utilized a Stirling engine based cryocooler that employs a coldfinger placed into a Dewar. Using a design of experiments, the cold finger surface area and Dewar volume were evaluated to determine the criticality and significance of changing their dimensions. Evaluations were made against the total liquid air production mass and average liquid air production rate during the experiments. This analysis found that changing the surface area of the cryocooler cold finger was a statistically significant design characteristic that affected total liquid air production and average production rate while changing the volume of the Dewar was not statistically significant. Additional responses relative to the time when the first gram of liquid air was produced and the minimum cold tip temperature that the cryocooler was able to achieve provided additional insight into design characteristics that can be used to inform the engineer when making design tradeoffs for specific operational environments.