Experimental Research on Compressive and Shrinkage Properties of ECC Containing Ceramic Wastes Under Different Curing Conditions

Engineered cementitious composites (ECCs) suffer from high shrinkage and low early strength due to large dosage of cementitious materials and slow hydration of fly ash. This study aims to improve compressive properties and reduce drying shrinkage of ECC using ceramic wastes and hydrothermal curing. Experimental results have indicated that ceramic polishing powder (CPP) and recycled ceramic sand (RCS) exert opposite effect on the compressive strength of ECC. Hydrothermal-cured ECC enhances elasticity modulus and compressive strength and reduces later drying shrinkage as compared with that under standard curing. A CPP dosage of 35% and a hydrothermal curing regime with a temperature of 70°C and age of 7 days are recommended for the engineering application of ECC.

EFFECT OF MECHANICAL ACTIVATION AND CURING MODES ON STRENGTH OF FLY ASH BASED GEOPOLYMERS

The problems of increasing the reactivity of fly ash of the Apatity thermal power plant in the reactions of geopolymerization occurring under the influence of mechanical activation were considered. The effect of the normal and hydrothermal curing of fly ash activated with sodium hydroxide solution on the strength of the resulting geopolymers was studied.

Development of Composite for Thermal Barriers Reinforced by Ceramic Fibers

The paper introduces the development process of fiber-reinforced composite with increased resistance to elevated temperatures, which could be additionally increased by the hydrothermal curing. However, production of these composites is extremely energy intensive, and that is why the process of the design reflects environmental aspects by incorporation of waste material—fine ceramic powder applied as cement replacement. Studied composite materials consisted of the basalt aggregate, ceramic fibers applied up to 8% by volume, calcium-aluminous cement (CAC), ceramic powder up to 25% by mass (by 5%) as cement replacement, plasticizer, and water. All studied mixtures were subjected to thermal loading on three thermal levels: 105°C, 600°C, and 1000°C. Experimental assessment was performed in terms of both initial and residual material properties; flow test of fresh mixtures, bulk density, compressive strength, flexural strength, fracture energy, and dynamic modulus of elasticity were investigated to find out an optimal dosage of ceramic fibers. Resulting set of composites containing 4% of ceramic fibers with various modifications by ceramic powder was cured under specific hydrothermal condition and again subjected to elevated temperatures. One of the most valuable benefits of additional hydrothermal curing of the composites lies in the higher residual mechanical properties, what allows successful utilization of cured composite as a thermal barrier in civil engineering. Mixtures containing ceramic powder as cement substitute exhibited after hydrothermal curing increase of residual flexural strength about 35%; on the other hand, pure mixture exhibited increase up to 10% even higher absolute values.

ANALYSIS OF MECHANICAL PROPERTIES OF HYDROTHERMALLY CURED HIGH STRENGTH CEMENT MATRIX FOR TEXTILE REINFORCED CONCRETE

The main objective of this article is to describe the influence of hydrothermal curing conditions in an autoclave device (different pressure and temperature), which took place at various ages of a fresh mixture (cement matrix – CM, and fibre-reinforced cement matrix – FRCM), on textile reinforced concrete production. The positive influence of autoclaving has been evaluated through the results of physical and mechanical testing – compressive strength, flexural strength, bulk density and dynamic modulus of elasticity, which have been measured on specimens with the following dimensions: 40×40×160mm³. In addition, it has been found that increasing the pressure and temperature resulted in higher values of measured characteristics. The results indicate that the most suitable surrounding conditions are 0.6MPa, and 165 °C at the age of 21 hours; the final compressive strength of cement matrix is 134.3MPa and its flexural strength is 25.9MPa (standard cured samples achieve 114.6MPa and 15.7MPa). Hydrothermal curing is even more effective for cement matrix reinforced by steel fibres (for example, the compressive strength can reach 177.5MPa, while laboratory-cured samples achieve a compressive strength of 108.5MPa).