Abstract
This study focuses on horizontal wells completed with pre-perforated liners installed in open holes, and which produce under sub-hydrostatic conditions. During workover operations, loss circulation materials (LCM) are routinely pumped, thus requiring coiled tubing (CT) cleanout interventions to enable well production afterwards. The sub-hydrostatic nature of the reservoir makes it challenging to maintain optimum bottomhole pressure (BHP) and have the ideal downhole conditions, without significant losses and with sufficient annular velocities, for an effective cleanout.
During CT cleanout operations, the LCM plugging the formation may falsely create a perception that the well is able to sustain a column of fluid. However, as the LCM is cleaned out and the wellbore starts communicating with the reservoir, sudden fluid losses may occur, causing solids in the annulus to fall and leading to a stuck pipe scenario. Constant control of the balanced downhole conditions is therefore critical in such operations—yet frequently overlooked during job design. The use of real-time downhole pressure sensors thus not only ensure effective cleanout but also act as a stuck pipe prevention measure.
Based on job executions in similar wells, several lessons learned were compiled. The ability to maintain optimum downhole conditions by adjusting liquid and nitrogen rates during cleanout has proven to be key to a successful cleanout. Additionally, in one of the wells where CT did get stuck, the team was able to prevent debris from falling, thus addressing the root cause, and facilitating the implementation of an effective contingency plan to get the pipe free.
The need for live downhole monitoring is even more important when operating in the pre-perforated liner sections that are exposed to the open hole. Common designs calculate annular velocities based on the internal diameter of the liner, but in reality, the much bigger openhole diameter shall be taken into consideration, which result in much lower values of annular velocities in reality.
Additionally, selection of the right bottomhole assembly (BHA) is critical for the overall system performance. In the presented case, the motor and mill configuration was observed to be more effective compared to a high-pressure rotary jetting tool. However, as the motor and mill combination creates significant vibrations while operating, it becomes critical to use a ruggedized version of the live downhole CT acquisition system to ensure maximum reliability.
The observations compiled throughout operations enabled the development of best practices. Risks involved in a cleanout operation are often underestimated, especially in a well with a depleted reservoir. As more reservoirs face depletion in mature fields globally, the ability to clearly understand the downhole dynamics during such operations makes the difference between a successful job and a catastrophic failure.