STRUCTURE AND PROPERTIES OF MELTED AREAS FORMED AT THE BORDER OF SECTION IN EXPLOSION WELDED JOINTS ALUMINUM-IRON-BASED ALLOY

The influence of the composition of iron-based alloys on the microhardness of the areas of the melted metal in explosion-welded joints with aluminum is investigated. It is shown that, other things being equal, the presence of chromium in the composition of an iron-based alloy leads to an increase in the hardness of the alloys by 1-2 GPa, and joint alloying with chromium and nickel, by 3 GPa.

Study of the mechanism of pre-burned ash leaching by hydrochloric acid

The use of hydrochloric acid for processing aluminum-containing raw materials has a number of advantages over other acids, which include: easy decomposition of aluminum compounds with the transfer of aluminum into solution; low solubility of silica in HCl, the possibility of complete separation of the solid residue without significant losses of acid, etc. The paper considers the possibility of using the method for processing ash and slag dumps accumulated in large volumes in the country. Based on the thermodynamic analysis of reactions of interaction between ash components and hydrochloric acid, the behavior of aluminum, iron and nonferrous metal compounds during leaching is studied. It was shown that the preliminary roasting of ash with calcium chloride provides a high extraction of aluminum in the solution from the cinder. Based on experimental studies, the influence of time, temperature and acid consumption on the degree of aluminum extraction into the solution has been established. At optimal conditions of leaching conducted at S:L = 1:3, T = 60 ºC, τ = 60 min extraction of aluminum in a solution as chloride amounted to 99.92 %. At the same time the extraction of silica in solid sediment due to the maximum transfer of impurities in the solution was 99.8 %. The mechanism of the leaching process is proposed. The values of activation energy and the order of the reaction, indicating the complex 3-step character of the reactions, have been calculated. It is established that the limiting stage during leaching is the dissolution of anorthite.

Polychelates Based on Magnesium, Aluminum, Iron, Zirconium, and Vanadyl Acetylacetonates - Synthesis, Structure and Properties

The formation of polymeric acetylacetonates of magnesium, aluminum, iron, zirconium, and vanadyl under conditions of mechanochemical activation with subsequent condensation in boiling toluene has been investigated. The obtained compounds have been studied by the methods of gel chromatography, X-ray diffractometry, and positron annihilation and IR spectroscopy. Aluminum chelates have been studied by means of NMR spectroscopy. It has been demonstrated that the mechanochemical activation with subsequent boiling in toluene results in the formation of polymeric chelates, mostly those of iron, zirconium and, to a smaller degree, chelates of aluminum, magnesium, and vanadyl. The molecular weight of soluble high-molecular fractions is in the range 3000–5000 Da. The layered polymer structure has been revealed. Cross-section areas of polymer chains and volumes of coherent scattering regions have been calculated from the diffractometry data. The morphology of polymers consisting of spherical particles of sizes in the range 100–700 nm has been investigated. Based on the data of positron annihilation spectroscopy (PAS), density, and nitrogen low-temperature adsorption, the dependence of the chelate stability on the specific polarizing potential has been determined. A fractal structure of solid-state polychelates has been revealed.

On the Features of Composite Coating, Based on Nickel Alloy and Aluminum–Iron Bronze, Processed by Direct Metal Deposition

In recent years, additive manufacturing technologies have become increasingly widespread with the most intensive development being direct metal deposition (DMD), alloys, and ceramic materials on a metal substrate. This study shows the possibilities of the effective formation of coatings, based on heterogeneous metal alloys (Ni-based alloy and Fe-Al bronze) deposited onto 1045 structural steel. Changes in the microhardness, the microstructure, and the tribological properties of the composite coating, depending on the laser spot speed and pitch during DMD processing, have been considered. It was revealed that if the components of the composite coating are chosen correctly, there are possible DMD conditions ensuring reliable and durable connection between them and with the substrate.

Combined Effects of Optimized Heat Treatment and Nickel Coating for the Improvement of Interfacial Bonding in Aluminum–Iron Alloys Hybrid Structures

The effects of nickel coating and heat treatment on the interfacial bonds of aluminum–iron (Al/Fe) alloys hybrid structures were investigated using microstructural analysis. The application of a nickel coating successfully suppressed the formation of defects such as gaps and oxide scale, improving the physical bonding of the interface. Optimizing the heat treatment conditions generated superior chemical bonding at the interface and facilitated the formation of a nickel-bearing phase in the Al matrix. Also, the types of nickel-bearing phase were influenced by solution treatment and proximity to the interface. By analyzing the isopleth phase diagram of the aluminum system for the ranges of nickel present in the Al, it was confirmed that the Ni:Cu ratio affected the precipitation characteristics of the system. However, when heated under conditions that were optimized for chemical bonding, the Al matrix decreased by approximately 40% (from 100 HV to 60 HV), due to grain growth. The effect of artificial aging increased the hardness of the Al matrix away from the interface by 35% (from 63 HV to 90 HV). On the other hand, this did not occur in the Al matrix near the interface. These results indicate that the nickel that diffused into the Al matrix interfered with the precipitation hardening effect.