Characterization of continuous Hibiscus sabdariffa fibre reinforced epoxy composites

The influence of fibre orientation on physical, mechanical and dynamic mechanical properties of Hibiscus sabdariffa fibre composites has been studied. The composites with longitudinal (0°), transverse (90°) and inclined (45°) fibre orientation were prepared using the hand layup technique. ASTM standards were used for characterization of continuous Hibiscus sabdariffa fibre composites. The composite with longitudinally placed fibres yields improved mechanical characteristics. The addition of longitudinal (0°) oriented continuous Hibiscus sabdariffa fibres to the epoxy enhances tensile strength by 460%, flexural strength by 160% and impact strength by 603% compared to neat epoxy. The longitudinal (0°) fibre oriented composite offers higher resistance to water absorption and thickness swelling compared to other types of composites. All continuous Hibiscus sabdariffa fibre epoxy composites possess an improved storage modulus than the neat epoxy resin. The glass transition temperature of continuous Hibiscus sabdariffa fibre composites is 8%–31% lower than that of neat epoxy. Scanning electron microscopy (SEM) images confirm the existence of voids in the matrix, fibre pullout and crack propagation near the fibre bundle, which indicates the stress transfer between fibre and matrix is non-uniform.

Influence of Graphene Nano Fillers and Carbon Nano Tubes on the Mechanical and Thermal Properties of Hollow Glass Microsphere Epoxy Composites

The present work aimed to analyze the roll of carbon nano tubes and graphene nano fillers on the mechanical and thermal characteristics of hollow glass microsphere reinforced epoxy composites. Composites with varying content of hollow glass microballoons (2, 4, 6, 8, and 10 wt %) reinforced in epoxy matrix were fabricated. Additionally, two more types of composites, one with graphene nano fillers and the other with carbon nano tube at a constant 0.5 wt %, were fabricated with varying weight percentages of hollow glass microballoons (2, 4, 6, 8, and 10%). The composites were fabricated using an open mold casting process. Composites were tested for thermal and mechanical properties. The tensile and flexural moduli were found to rise as the HGM concentration increased. Graphene-filled HGM/epoxy composites revealed the highest modulus compared with HGM/epoxy and HGM/CNT/epoxy composites. The impact strength of all composite types decreased as the HGM content increased. Neat epoxy specimens revealed low response as compared with all the composites tested. Further, the thermal conductivity of HGM/epoxy composites was lower as compared with other compositions and neat epoxy. Scanning electron microscopy was used to analyze the surface morphological behavior of the composites subjected to flexural test. It was found that HGM/G/E composites with 10% of HGM and 0.5% of graphene by weight in epoxy matrix were the optimum.

Probing the charge injection and dissipation in graphene oxide–epoxy composite

The inorganic filler can modify the electrical and dielectric properties of polymeric composites. However, it is challenging to understand the local charge injection and dissipation in composites through traditional characterization at nanoscale. In this work, we provide a potential mapping of the charge injection and dissipation in the local area of graphene oxide/epoxy resin (GO/EP) composite under various biases by Kelvin probe force microscopy (KPFM) with high spatial resolution. Thus, an improved KPFM experimental setup is used to inject charges at the fixed point to demonstrate surface charge dissipation around the interface between GO and EP. It is found that the charge is more easily injected into the GO/EP nanocomposites and dissipates more quickly in nanocomposite than in neat epoxy resins. Meanwhile, the electrons diffuse more rapidly than holes in pure EP and nanocomposites. The faster charge injection and dissipation of GO/EP composite are ascribed to the filler of GO which has much higher conductivity than that of neat epoxy. This work offers significant insights into the understanding of charge injection and dissipation in dielectric composites.

An investigation on thermal and chemical behavior of jute/hemp/flax fiber reinforced woven composites and its hybrids

Natural fiber has emerged as a viable alternative to synthetic fibers like glass, carbon, and Kevlar for the development of polymeric composites. Present study focused on Thermo-gravimetric analysis (TGA), Differential thermal analysis (DTA), and Fourier transform infrared spectroscopy (FTIR) of the reinforced fibers and developed composites. HR-X-Ray Diffraction of neat epoxy, jute, hemp, and flax fibers was also performed. For TGA, as the temperature increases up to 2500C, thermal degradation of all composites is higher as compared to the neat epoxy. Addition of natural fibers as reinforcement with epoxy matrix affects the transmittance peaks between 1000-1500 cm-1 and 1608-1738 cm-1 in FTIR spectra. The peaks transmittance between 1000-1500 cm-1 represents the chemical compositions of the fibers (hemicellulose, cellulose, lignin, and pectin) which are the necessary part of plant fibers. In X-ray diffraction, two sharp peaks appear at a diffraction angle of 21.40 and 14.80 for jute, hemp, and flax fibers. Peak at a diffraction angle (2Ɵ) of 26.30 represents α-cellulose and 14.260 represents non-cellulose material such as hemicellulose and lignin in fiber.

Computational prediction of electrical and thermal properties of graphene and BaTiO3 reinforced epoxy nanocomposites

Graphene based materials e.g., graphene oxide (GO), reduced graphene oxide (RGO) and graphene nano platelets (GNP) as well as Barium titanate (BaTiO3) are emerging reinforcing agents which upon mixing with epoxy provides composite materials with superior mechanical, electrical and thermal properties as well as shielding against electromagnetic (EM) radiations. Inclusion of the aforementioned reinforcing agents has shown to improve the performance, however, the extent of improvement has remained uncertain. In this study, a computational modelling approach was adopted using COMSOL Multiphysics software in conjunction with Bayesian statistical analysis to investigate the effects of including various filler materials e.g. GO, RGO, GNP and BaTiO3 in influencing the direct current (DC) conductivity (σ), dielectric constant (ε) and thermal properties on the resulting epoxy polymer matrix composites. The simulation of epoxy composites were performed for different volume percentage of the filler materials by varying the geometry of the filler material. It was observed that the content of GO, RGO, GNPs and the thickness of graphene nanoplatelets can alter the DC conductivity, dielectric constant, and thermal properties of the epoxy matrix. The lower thickness of GNPs was found to offer the larger value of DC conductivity, thermal conductivity and thermal diffusivity than rest of the graphene nanocomposites, while, the RGO showed better dielectric constant value than neat epoxy, and GO, GNP nanocomposites. Similarly, BaTiO3 nanoparticles content and diameter were observed to alter the dielectric constant, DC conductivity and thermal properties of modified epoxy in several order magnitude than neat epoxy. In this way, the higher diameter particles of BaTiO3 showed better DC conductivity properties, dielectric constant value, thermal conductivity and thermal diffusivity. Moreover, this research provides guidance for further computational examination on the selection of GNP and BaTiO3 materials for the enhancement of the electrical and thermal properties of the epoxy matrix.

Loading Effect of Hollow Glass Microsphere (HGM) and Foam Microstructure on the Specific Mechanical Properties and Water Absorption of Syntactic Foam Composite

Epoxy syntactic foams (SF) filled with hollow glass microspheres (HGM) were prepared by simple resin casting method and characterization in this study. The effect of varying the amount of HGM on the specific mechanical and water absorption properties of SF composites were investigated. Five different composition of SF (SFT60-0.5 to SFT60-2.5) were compared with the neat epoxy matrix. The wall thickness of the microballoons differ because of its different percentile size distribution (10th, 50th and 90th), which reflects in its density variation. The results show that the specific tensile and flexural strength increases with an increasing filler (HGM) content. The density of SF filled with HGM reduces with increasing volume fraction of filler content. Scanning electron microscopy was done on the failed samples to examine the fractured surfaces. The water absorption capacity of the SF was also investigated as it relates to the HGM volume fraction variation. All the syntactic foam composition shows a better diffusion coefficient capacity than the neat epoxy resin. This makes it applicable in structural purposes and several marine application products such as Autonomous Ultimately Vehicle (AUV).

Experimental evaluation and comparison of silica/biocarbon particulate-epoxy composites for high-strength applications

Biowaste utilization and management are of primary concern in the current scenario for a sustainable environment. One way to enable this is to replace commercial fillers with composite materials. In the present study, the fillers, that is, silica and biocarbon are extracted from rice husk and processed further as biofillers for processing composites. With inherent processing challenges involved in biofiller-based composites, this study investigated and compared the influence of dispersed silica and biocarbon particles independently on the mechanical and tribological properties of epoxy composites. The composites were fabricated by a hand lay-up process. The composites were fabricated with three different filler loadings each of silica and biocarbon separately (2, 4 and 6 wt%). The mechanical characterization results illustrate that tensile, flexural, compression, and erosion wear showed superior properties compared to neat epoxy. It is also evident that there was an enhancement of 19% in compressive strength in composites compared to neat epoxy at 2 wt% silica and biocarbon filler composites. The tensile strength increased by 2.6 times when compared to neat epoxy at 2 wt% silica filler addition. Alongside, erosion results confirm that the properties of pure epoxy change from semi-brittle to ductile due to the addition of silica and biocarbon fillers. This semi-brittle to ductile nature is important for marine applications as propellers are subject to extreme cold and warm temperatures with very little transition time, leading to ductile to brittle failure. Finally, it can be inferred that silica extracted from rice husk has versatile applications when compared to the carbon extract.

Mechanical Properties and Characterization of Epoxy Composites Containing Highly Entangled As-Received and Acid Treated Carbon Nanotubes

Huntsman–Merrimack MIRALON® carbon nanotubes (CNTs) are a novel, highly entangled, commercially available, and scalable format of nanotubes. As-received and acid-treated CNTs were added to aerospace grade epoxy (CYCOM® 977-3), and the composites were characterized. The epoxy resin is expected to infiltrate the network of the CNTs and could improve mechanical properties. Epoxy composites were tested for flexural and viscoelastic properties and the as-received and acid treated CNTs were characterized using Field-Emission Scanning and Transmission Electron Microscopy, X-Ray Photoelectron Spectroscopy, and Thermogravimetric Analysis. Composites containing 0.4 wt% as-received CNTs showed an increase in flexural strength, from 136.9 MPa for neat epoxy to 147.5 MPa. In addition, the flexural modulus increased from 3.88 GPa for the neat epoxy to 4.24 GPa and 4.49 GPa for the 2.0 wt% and 3.0 wt% as-received CNT/epoxy composites, respectively. FE-SEM micrographs indicated good dispersion of the CNTs in the as-received CNT/epoxy composites and the 10 M nitric acid 6 h treatment at 120 °C CNT/epoxy composites. CNTs treated with 10 M nitric acid for 6 h at 120 °C added oxygen containing functional groups (C–O, C=O, and O=C–O) and removed iron catalyst present on the as-received CNTs, but the flexural properties were not improved compared to the as-received CNT/epoxy composites.

Dynamic Mechanical Behavior of Graphene Oxide Functionalized Curaua Fiber-Reinforced Epoxy Composites: A Brief Report

The coating of natural fiber by graphene oxide (GO) has, over, this past decade, attracted increasing attention as an effective way to improve the adhesion to polymer matrices and enhance the composite properties. In particular, the GO-functionalized 30 vol% curaua fiber (Ananas Erectifolius) reinforcing epoxy composite was found to display superior tensile and thermogravimetric properties as well as higher fiber/matrix interfacial shear strength. In this brief report, dynamic mechanical analysis (DMA) was conducted in up to 50 vol% GO-functionalized curaua fiber reinforced epoxy matrix (EM) composites. The objective was not only to extend the amount incorporated but also for the first time investigate the composite viscoelastic behavior. The GO functionalization of curaua fibers (GOCF) improved the DMA storage (E′) and loss (E″) modulus compared to the non-functionalized fiber composites. Values at 30 °C of both E′ (13.44 GPa) and E″ (0.67 GPa) for 50 vol% GO-functionalized curaua fiber reinforced epoxy matrix composites (50GOCF/EM) were substantially higher than those of 20 GOCF/EM with E′ (7.08 GPa) and E″ (0.22 GPa) as well as non-functionalized 50CF/EM with E′ (11.04 GPa) and E″ (0.45 GPa). All these results are above the neat epoxy previously reported values of E′ (3.86 GPa) and E″ (0.09 GPa). As for the tangent delta, the parameters associated with damping factor and glass transition temperature were not found to be significantly changed by GO functionalization, but decreased with respect to the neat epoxy due to chain mobility restriction.

Thermophysical Properties of Multifunctional Syntactic Foams Containing Phase Change Microcapsules for Thermal Energy Storage

Syntactic foams (SFs) combining an epoxy resin and hollow glass microspheres (HGM) feature a unique combination of low density, high mechanical properties, and low thermal conductivity which can be tuned according to specific applications. In this work, the versatility of epoxy/HGM SFs was further expanded by adding a microencapsulated phase change material (PCM) providing thermal energy storage (TES) ability at a phase change temperature of 43 °C. At this aim, fifteen epoxy (HGM/PCM) compositions with a total filler content (HGM + PCM) of up to 40 vol% were prepared and characterized. The experimental results were fitted with statistical models, which resulted in ternary diagrams that visually represented the properties of the ternary systems and simplified trend identification. Dynamic rheological tests showed that the PCM increased the viscosity of the epoxy resin more than HGM due to the smaller average size (20 µm vs. 60 µm) and that the systems containing both HGM and PCM showed lower viscosity than those containing only one filler type, due to the higher packing efficiency of bimodal filler distributions. HGM strongly reduced the gravimetric density and the thermal insulation properties. In fact, the sample with 40 vol% of HGM showed a density of 0.735 g/cm3 (−35% than neat epoxy) and a thermal conductivity of 0.12 W/(m∙K) (−40% than neat epoxy). Moreover, the increase in the PCM content increased the specific phase change enthalpy, which was up to 68 J/g for the sample with 40 vol% of PCM, with a consequent improvement in the thermal management ability that was also evidenced by temperature profiling tests in transient heating and cooling regimes. Finally, dynamical mechanical thermal analysis (DMTA) showed that both fillers decreased the storage modulus but generally increased the storage modulus normalized by density (E′/ρ) up to 2440 MPa/(g/cm3) at 25 °C with 40 vol% of HGM (+48% than neat epoxy). These results confirmed that the main asset of these ternary multifunctional syntactic foams is their versatility, as the composition can be tuned to reach the property set that best matches the application requirements in terms of TES ability, thermal insulation, and low density.