Study of the Mechanical, Sound Absorption and Thermal Properties of Cellular Rubber Composites Filled with a Silica Nanofiller

This paper deals with the study of cellular rubbers, which were filled with silica nanofiller in order to optimize the rubber properties for given purposes. The rubber composites were produced with different concentrations of silica nanofiller at the same blowing agent concentration. The mechanical, sound absorption and thermal properties of the investigated rubber composites were evaluated. It was found that the concentration of silica filler had a significant effect on the above-mentioned properties. It was detected that a higher concentration of silica nanofiller generally led to an increase in mechanical stiffness and thermal conductivity. Conversely, sound absorption and thermal degradation of the investigated rubber composites decreased with an increase in the filler concentration. It can be also concluded that the rubber composites containing higher concentrations of silica filler showed a higher stiffness to weight ratio, which is one of the great advantages of these materials. Based on the experimental data, it was possible to find a correlation between mechanical stiffness of the tested rubber specimens evaluated using conventional and vibroacoustic measurement techniques. In addition, this paper presents a new methodology to optimize the blowing and vulcanization processes of rubber samples during their production.

Assessment of Radiation Shielding Properties of Polymer-Lead (II) Oxide Composites

Long term exposure to very high levels of radiations from medical diagnostic centres, industries, nuclear research establishments and nuclear weapon development have resulted in health effects such as cancer and acute radiation syndrome, hence the need for proper radiation shielding. This paper investigated Epoxy-Lead (II) Oxide (PbO) composite as radiation shielding. The composites were prepared by dispersion of microsized PbO particles into polymeric materials using effective melt-mixing method and cast in a 4 cm by 6 cm rectangular aluminium Mold with a thickness of 5 mm and was allowed to set over night at room temperature. The gamma ray attenuation ability of the composites were studied using gamma ray transmission or attenuation coefficient determination for the gamma ray energy. Three gamma ray sources Ba-133, Cs-137 and Co-60 were employed. The density, linear attenuation coefficient, half value layer (HVL), relaxation length and heaviness of the samples were determined. The measured values of linear attenuation coefficient increased with increasing filler concentration in all the samples at all gamma ray energies. It was also noticed that 40 % and 50 % filler samples attenuates more relative to the other samples under study. The maximum linear attenuation attained was found at energy of 662 keV. The composites have been found to possessed medical gamma-ray attenuation characteristics among the sample materials over a certain photon energy range (0.08 MeV–1.332 MeV) and found useful as a biological radiation shielding against gamma rays.

Disperse-and-Mix: Oil as an ‘Entrance Door’ of Carbon-Based Fillers to Rubber Composites

Oil was employed as an ‘entrance door’ for loading rubber with carbon-based fillers of different size and dimensionalities: 1D carbon nanotubes (CNTs), 2D graphene nanoplatelets (GNPs), and 3D graphite. This approach was explored, as a proof of concept, in the preparation of tire tread, where oil is commonly used to reduce the viscosity of the composite mixture. Rubber was loaded with carbon black (CB, always used) and one or more of the above fillers to enhance the thermal and mechanical properties of the composite. The CNT-loaded system showed the best enhancement in mechanical properties, followed by the CNT-GNP one. Rubber loaded with both graphite and GNP showed the best enhancement in thermal conductivity (58%). The overall enhancements in both mechanical and thermal properties of the various systems were analyzed through an overall relative efficiency index in which the total filler concentration in the system is also included. According to this index, the CNT-loaded system is the most efficient one. The oil as an ‘entrance door’ is an easy and effective novel approach for loading fillers that are in the nanoscale and provide high enhancement of properties at low filler concentrations.

Effective dielectric properties of Cement/Ba0.06(Na0.5Bi0.5)0.94TiO3 composites: A comparative approach

Lead-free ceramic powder of a morphotropic phase boundary composition Ba0.06(Na0.5Bi0.5)0.94TiO3 (BNBT) was prepared from a solid-state synthesis route. The cement-ceramic (1−ϕ)cement/ϕBNBT; 0 ≤ ϕ 1.0 composites were fabricated. The filler concentration-dependent values of the bulk density and real part of complex permittivity showed an increasing trend of variation while the apparent porosity and imaginary part of complex permittivity followed a decreasing trend. In order to test the acceptability of dielectric mixture equations of the inclusion material in the mixture, five such equations have been chosen. The Bruggeman, and Rother-Lichtenecker equations showed their coherence with minimal deviation from the experimental results of the real part of complex permittivity for the entire measurement range of volume fractions. Also, a first-order exponential growth/decay type of mathematical model was suggested which could fit the experimental data excellently well (r2 > 0.97).

Study on low-frequency dielectric behavior of the carbon black/polymer nanocomposite

Recently, polymer-based dielectric materials have become one of the key materials to play an essential role in clean energy production, energy transformation, and energy storage applications. The end usage is the energy storage capability because it is a trade-off between dielectric permittivity, dielectric loss, and dissipation factor. Hence, it is of prime importance to study the dielectric properties of polymer materials by adding filler material at a low-frequency range. In the present study, polydimethylsiloxane/carbon black nanocomposites are prepared using the solution cast method. The dielectric properties, such as dielectric constant, dielectric loss, and dissipation factors due to the concentration of filler particles and low-frequency effect on the nanocomposites, are examined. Also, different empirical models are used to estimate the dielectric permittivity of polymer nanocomposites. The low-frequency range of 100 Hz to 1 MHz and the effect of varying volume fractions of carbon black show a significant change in the dielectric properties. It is found that the nanocomposites have a higher dielectric permittivity than the base polymer material. It is also observed that an increase in filler concentration increases the dielectric permittivity, which is confirmed with an empirical model.

Development of blocking compositions with a bridging agent for oil well killing in conditions of abnormally low formation pressure and carbonate reservoir rocks

Production well killing before workover operations in late-stage oil and gas-condensate fields can be complicated by abnormally low formation pressure, carbonate type of reservoir rocks, and high gas-oil ratio. These complications lead to the intensive absorption of technological fluids by the formation and gas ingresses, which, in its turn, increases the time of killing wells and putting them on production, reduction of productivity, and additional costs. Therefore, it is crucial to develop a high-performance well-killing composition that would allow improving the efficiency of killing wells in complicated geological, physical, and technological conditions at the expense of reliable overlapping of the perforation interval (or open wellbore) to prevent gas intakes and gas outflow from the formation. To develop blocking compounds, a set of laboratory tests has been carried out, including physical and chemical (determination of density, viscosity, thermal stability, sedimentation stability, etc.) and research of blocking and filtration properties of compositions during simulation of a fractured reservoir. In the course of laboratory tests, the choice of fractional composition and polymer filler concentration was substantiated in the blocking emulsion and polymer compositions to increase the efficiency of their application under the complicated conditions of killing oil wells. As a result of laboratory research and field tests, the emulsion and polymer blocking compositions containing bridging agent (microcalcite) were developed, which increase the oil well killing efficiency by preventing the absorption of technological fluids in the formations and, as a result, preserving its productivity.

Graphene-polyethylene high pressure composites and their properties

A method for the introduction graphene into high-pressure polyethylene (HPPE) has been developed. Samples of graphene-HPPE were obtained with the content of graphene filler: 0.25%; 0.5%; 1.0%; 1.5%; 3.0%; 5.0% wt. The structural, morphological and deformation-strength properties of the obtained samples have been investigated. It was established that the increase of the elastic modulus value for the samples with the filler concentration of 3% wt and more.

Hybrid Composite Membrane of Phosphorylated Chitosan/Poly (Vinyl Alcohol)/Silica as a Proton Exchange Membrane

Chitosan is one of the natural biopolymers that has been studied as an alternative material to replace Nafion membranes as proton change membranes. Nevertheless, unmodified chitosan membranes have limitations including low proton conductivity and mechanical stability. The aim of this work is to study the effect of modifying chitosan through polymer blending with different compositions and the addition of inorganic filler on the microstructure and physical properties of N-methylene phosphonic chitosan/poly (vinyl alcohol) (NMPC/PVA) composite membranes. In this work, the NMPC biopolymer and PVA polymer are used as host polymers to produce NMPC/PVA composite membranes with different compositions (30–70% NMPC content). Increasing NMPC content in the membranes increases their proton conductivity, and as NMPC/PVA-50 composite membrane demonstrates the highest conductivity (8.76 × 10−5 S cm−1 at room temperature), it is chosen to be the base membrane for modification by adding hygroscopic silicon dioxide (SiO2) filler into its membrane matrix. The loading of SiO2 filler is varied (0.5–10 wt.%) to study the influence of filler concentration on temperature-dependent proton conductivity of membranes. NMPC/PVA-SiO2 (4 wt.%) exhibits the highest proton conductivity of 5.08 × 10−4 S cm−1 at 100 °C. In conclusion, the study shows that chitosan can be modified to produce proton exchange membranes that demonstrate enhanced properties and performance with the addition of PVA and SiO2.

Methodological Aspects of Obtaining and Characterizing Composites Based on Biogenic Diatomaceous Silica and Epoxy Resins

Diatomaceous earth are sediments of unicellular algal skeletons with a well-defined hierarchical structure. Despite many tests conducted on systems using diatomaceous earth and epoxy resins, we can find many differences in the methods of acquisition and characteristics of the composite, which may considerably affect the results. In our study, we have conducted tests to verify the impact of the method of obtaining samples and the degassing of the composite on its mechanical properties and standard deviation. The samples were cast in glass moulds and silicone moulds and then subjected to testing for their mechanical and functional properties, imaging with the use of an optical microscope and a scanning electron microscope. The tests have shown that, for samples cast in glass moulds, there is no heterogeneity within the area of the tested sample, as in the case of samples cast in silicone moulds. Silicone moulds allow for quite effective self-degassing of the resin due to the large area-to-mass ratio, and the small remaining air vesicles have a limited effect on the mechanical properties of the samples. The filler used also played a significant role. For systems containing base and rinsed diatomite, it is clear that the degassing of mixtures increases the tensile strength. For treated diatomite, the elongation at break grew along with increasing filler concentration, while for base diatomite, the improvement was observed for flexural strength and impact strength. A non-modified epoxy resin shows a tensile strength at 19.91 MPa (silicone mould cast). At the same time, the degassed, glass mould-cast systems containing 12% of base and rinsed diatoms showed a tensile strength of 27.4 MPa and 44.7 MPa, respectively. We have also observed that the higher the filler concentration, the higher were the tensile strength values, which for the rinsed diatoms reached over 55.1 MPa and for the base diatoms were maximum of 43.8 MPa. The tests, therefore, constitute a set of guidelines and recommendations for testing with the use of fillers showing an extended inner structure.

Development of a spatially structured polymeric matrix under UV irradiation of polylactide-based composites filled with aluminosilicate microspheres

The relevance of the study is conditioned by the fact that increased consumption of synthetic polymers leads to an increase in environmental pollution due to the long decomposition time of plastic waste. As a result, it is necessary to develop polymer composites based on a biodegradable polymer matrix, and to improve the performance properties of finished plastic products, it is necessary to purposefully select cheap and affordable inorganic fillers. Thus, the purpose of this study is to investigate the regularities in the generation of a spatially structured polymer matrix under UV irradiation of polylactide-based composites filled with aluminosilicate microspheres (ASM). The leading approach to the given problem is to melt polymer composites of various compositions and to determine the physical, mechanical, and thermophysical characteristics of the prototypes, including the supermolecular structure of the polymer matrix under the influence of ultraviolet irradiation. The study suggests that the filling of polylactide with ASM particles leads to an increase in the elastic modulus, a decrease in the strength at static rupture and resistance to dynamic destructive effects, as well as heat resistance. Small aluminosilicate microspheres, when added to polylactide, perform the function of nucleation and, even with a small content, increase the crystallinity degree by 3.7 percentage points. In the range of ASM content from 1 pph to 10 pph, the absolute value of the crystallinity degree practically does not depend on the filler concentration in the polymer composite. UV (ultraviolet) irradiation in the presence of air oxygen initiates the thermooxidative destruction of polylactide and leads to the establishment of a spatially structured polymer phase using the electrostatic intermolecular interaction of additionally formed oxygen-containing functional groups in macrochains, as well as partial intermolecular crosslinking during recombination of macroradicals. The establishment of spatial structures in the polymer matrix under UV irradiation determines an increase in the resistance of experimental samples to thermal effects. It is manifested in an increase in the bending temperature under load by 7-10 percentage points, a decrease in the crystallinity degree by 1.2-2.6 percentage points, a decrease in the fluidity of the meltage and also an increase in the glass transition and melting temperature. The materials of the study are of practical value for the development of biodegradable composites based on polylactide filled with inorganic components.