Influence of pretreatment and mechanical nanofibrillation energy on properties of nanofibers from Aspen cellulose

The characteristics of cellulose nanofibers (CNFs) depend on many factors such as the raw material, type and intensity of the pre-treatment, and type and severity of the mechanical defibrillation process. The relationship among factors is complex but crucial in determining the final, fit-for-use CNF properties. This study aims to find the relationship between the CNF properties morphology, aspect ratio, nanofibrillation yield, transmittance and cationic demand, and the production process using bleached Aspen thermomechanical pulp as the raw material. Five different types of pretreatments were carried out and five different defibrillation intensities of high-pressure homogenization were evaluated. Pretreatments were: PFI refining at 20,000 revolutions, enzymatic hydrolysis with 80 and 240 g of enzyme per ton of dry pulp and TEMPO (2,2,6,6-tetramethylpiperidine-1-oxyl)–mediated oxidation with 5 and 15 mmol of NaClO per gram of dry pulp. From the twenty-five different procedures evaluated, results show that both the pretreatment and the severity of the high-pressure homogenization determined both the fibrillation yield and the CNF morphology. Moreover, the main properties of CNFs (cationic demand, yield, transmittance and aspect ratio) can be estimated from the carboxylic content of the pretreated pulp, which would facilitate the control of the CNF production and their tuning according to the production needs.

Production of Microfibrillated Cellulose from Fast-Growing Poplar and Olive Tree Pruning by Physical Pretreatment

Motivated by the negative impact of fossil fuel consumption on the environment, the need arises to produce materials and energy from renewable sources. Cellulose, the main biopolymer on Earth, plays a key role in this context, serving as a platform for the development of biofuels, chemicals and novel materials. Among the latter, micro- and nanocellulose have been receiving increasing attention in the last few years. Their many attractive properties, i.e., thermal stability, high mechanical resistance, barrier properties, lightweight, optical transparency and ease of chemical modification, allow their use in a wide range of applications, such as paper or polymer reinforcement, packaging, construction, membranes, bioplastics, bioengineering, optics and electronics. In view of the increasing demand for traditional wood pulp (e.g., obtained from eucalypt, birch, pine, spruce) for micro/nanocellulose production, dedicated crops and agricultural residues can be interesting as raw materials for this purpose. This work aims at achieving microfibrillated cellulose production from fast-growing poplar and olive tree pruning using physical pretreatment (PFI refining) before the microfibrillation stage. Both raw materials yielded microfibrillated cellulose with similar properties to that obtained from a commercial industrial eucalypt pulp, producing films with high mechanical properties and low wettability. According to these properties, different applications for cellulose microfibers suspensions and films are discussed.

Probing Effect of Papirindustriens Forskningsinstitut (PFI) Refining on Aggregation Structure of Cellulose: Crystal Packing and Hydrogen-Bonding Network

Supramolecular structure is the critical factor that affects the properties of cellulosic fibers. This article studied the action of Papirindustriens forskningsinstitut (PFI) refining on the molecular aggregation and hydrogen bonding network, and tried to explore the relationship between the crystal packing and hydrogen-bonding network in cellulosic fibers. The results showed that the polymorph, H-bonding distance, and H-bonding energy of various H-bonds remained almost unchanged, while the crystalline index, crystallite size, and content of various H-bonds changed with refining. Therein, the content of the inter-molecular O(6)H⋯O(3′) H-bonds was significantly correlated with the crystalline index that was obtained in intensities of the XRD peaks. The Pearson correlation coefficient between them was 0.888 (p < 0.05) for softwood fibers and 0.889 (p < 0.05) for hardwood fibers, respectively. It can be concluded that the variations of accessibility, swelling, and fibrillation were closely related to the supramolecular structure and the intermolecular H-bonds play an important role in the crystal packing of cellulose.

Cellulose Nanofibers from a Dutch Elm Disease-Resistant Ulmus minor Clone

The potential use of elm wood in lignocellulosic industries has been hindered by the Dutch elm disease (DED) pandemics, which have ravaged European and North American elm groves in the last century. However, the selection of DED-resistant cultivars paves the way for their use as feedstock in lignocellulosic biorefineries. Here, the production of cellulose nanofibers from the resistant Ulmus minor clone Ademuz was evaluated for the first time. Both mechanical (PFI refining) and chemical (TEMPO (2,2,6,6-tetramethylpiperidine-1-oxyl radical)-mediated oxidation) pretreatments were assessed prior to microfluidization, observing not only easier fibrillation but also better optical and barrier properties for elm nanopapers compared to eucalyptus ones (used as reference). Furthermore, mechanically pretreated samples showed higher strength for elm nanopapers. Although lower nanofibrillation yields were obtained by mechanical pretreatment, nanofibers showed higher thermal, mechanical and barrier properties, compared to TEMPO-oxidized nanofibers. Furthermore, lignin-containing elm nanofibers presented the most promising characteristics, with slightly lower transparencies.

Integration of hemicellulose pre-extraction in the bleach-grade pulp production process

Loblolly pine woodchips were first pre-extracted with 6 wt% (percent on original nonextracted o.d. wood weight) sodium hydroxide at room temperature overnight, then treated at 90°C for 90 min, following another 4 h extraction with the addition of 5 wt% boric acid to partially remove hemicellulose. During the subsequent bleach-grade kraft pulping process, the cooking intensity was alleviated, either by decreasing the cooking time (reduced H-factor by 35%) or decreasing the chemical charge by 30%, with the objective of obtaining similar pulp quality as the control cook. After elemental chlorine free bleaching and PFI refining, the results indicated that the pre-extracted pulp could maintain equal or similar brightness and physical strength as the control pulp through this optimization of the pulping process.

Refining Energy Consumption and Fiber Development on CMC-Pretreated Poplar APMP

The aim is to get new information about the main energy consumption in where of refined poplar APMP fiber with CMC pretreatment. In this paper, PFI refining trials on 1% and 2% CMC-pretreated poplar APMP were conducted using a comparable standard process. In this process, the standard energy consumption linearly increased with PFI revolutions, CMC pretreatment changed the linear relationship and a plateau of energy consumption was shown against PFI from 2500 rev and 3000 rev. Moreover, the refined fiber was analyzed by a Fiber Lab Analyzer Kajaani FS300. the conclusion on energy consumption was that the energy consumption was mainly used in fiber straighten within PFI rev. 1000; During PFI rev. from 1000 to 2750, the energy demand was mainly used in fines and vessel increase; PFI rev. from 2750 to 3000, the energy consumption was used for fiber coarseness increase and fiber kink index decrease.

Effects of refining on the fibre structure of kraft pulps as revealed by FE-SEM and TEM: Influence of alkaline degradation

The aim of the study was to evaluate the effect of refining on the ultrastructure of spruce pulp fibres. Pulps with different molar masses of cellulose (estimated as intrinsic viscosity) were studied after PFI-refining. The molar masses of the polymers were decreased by increases in alkali concentration during pulping. Fibre surface structures were examined using Field Emission Scanning Electron Microscopy (FE-SEM) and Transmission Electron Microscopy (TEM) was used to observe changes in the internal structure of the fibres. Pulps with lower (125 and 329 ml g−1) intrinsic viscosity showed more damaged during refining than pulps with higher (620 and 1120 ml g−1) intrinsic viscosity. Observations showed pulps with lower intrinsic viscosity to have large decreases in fibre length after refining. Fibres with low intrinsic viscosity (i.e., 125 ml g−1) had less primary wall and S1 layer remaining and the external fibrillation and damage of the S2 layer had increased. The S2 wall of fibres with high intrinsic viscosity showed characteristic delamination. Similar delamination was not visible for fibres with low intrinsic viscosity.