Investigation of Enzymatic Hydrolysis Kinetics of Soy Protein Isolate: Laboratory And Semi-Industrial Scale

Soy protein isolate is a worthy substitute for meat protein. However, its low level of digestibility limits its spread to new market niches. This problem can be solved by enzymatic hydrolysis of soy protein to peptides. Several research teams have already been solving this problem, but their results were obtained under laboratory conditions and do not provide information about the reproducibility of the results on an industrial scale. In this paper, we have compared the results of laboratory and semi-industrial experiments of enzymatic hydrolysis of protein. Also the kinetics of the reaction under different conditions is shown, and the final product is characterized. The obtained results of semi-industrial experiments can form the basis of industrial regulations for the production of soy protein hydrolysate as an easily digestible form of dietary protein for athletes and patients with digestive disorders.

Industrial Application of Mechanical Reduction on Continuous Casting of Bearing Steel Bloom

Industrial experiments of mechanical soft reduction in continuous casting were conducted in the present study aiming to improve the internal quality of the bearing steel blooms. Two methods were developed to verify the solidification model for a reliable crater end in the caster, which is provided by SMS CONCAST. The verified solidification model was applied to determine the solidification status of the bloom and provides theoretical reduction region. Several trials were conducted to study the optimization of the reduction rate regarding the V-shaped and centerline segregation of the bloom. The results show an obvious improvement of internal quality in the bearing steel bloom by applying appropriate reduction during casting.

Dephosphorization in Double Slag Converter Steelmaking Process at Different Temperatures by Industrial Experiments

In the present work, the effect of dephosphorization endpoint temperature on the dephosphorization of hot metal was studied for the double slag converter steelmaking process under the conditions of low temperature and low basicity by the industrial experiments. In the temperature range of 1350–1450 °C, with an increasing dephosphorization endpoint temperature, the dephosphorization ratio and phosphorus distribution ratio first increase and then decrease. The phosphorus content in hot metal first decreases and then increases at the end of dephosphorization. At the dephosphorization temperature range of 1385–1410 °C, the dephosphorization ratio is higher than 55%, the P2O5 content in the dephosphorization slag is 3.93–4.17%, the logLP value is 1.76–2.09, the value of PCOP-C of the selective oxidation reaction of carbon and phosphorus is 53–80 Pa, and the aFeO value is 0.284–0.312. The path of phosphorus in hot metal entering the P-rich phase of dephosphorization slag can be reasonably inferred as: hot metal → Fe-rich phase → P-rich phase. Under the present industrial experimental conditions, the dephosphorization and rephosphorization reactions are in dynamic equilibrium at 1413 °C. Considering the experimental results and thermodynamic calculation results of industrial experiments by the double slag dephosphorization process, the optimal temperature range for intermediate deslagging is about 1400–1420 °C.

Optimization on Temperature Strategy of BOF Vanadium Extraction to Enhance Vanadium Yield with Minimum Carbon Loss

During the vanadium extraction process in basic oxygen furnace (BOF), unduly high temperature is unfavorable to achieve efficient vanadium yield with minimum carbon loss. A new temperature strategy was developed based on industrial experiments. The new strategy applies the selective oxidation temperature between carbon and vanadium (Tsl) and the equilibrium temperature of vanadium oxidation and reduction (Teq) for the earlier and middle-late smelting, respectively. Industrial experiments showed 56.9 wt% of V was removed together with carbon loss for 5.6 wt% only in the earlier smelting. Additionally, 30 wt% of vanadium was removed together with carbon loss by 13.4 wt% in middle-late smelting. Applicability analyses confirmed Teq as the high-limit temperature, vanadium removal remains low and carbon loss increased sharply when the molten bath temperature exceeded Teq. With the optimized temperature strategy, vanadium removal increased from 69.2 wt% to 92.3 wt% with a promotion by 23 wt%.

Solving Regression Problems with Intelligent Machine Learner for Engineering Informatics

Machine learning techniques have been used to develop many regression models to make predictions based on experience and historical data. They might be used singly or in ensembles. Single models are either classification or regression models that use one technique, while ensemble models combine various single models. To construct or find the best model is very complex and time-consuming, so this study develops a new platform, called intelligent Machine Learner (iML), to automatically build popular models and identify the best one. The iML platform is benchmarked with WEKA by analyzing publicly available datasets. After that, four industrial experiments are conducted to evaluate the performance of iML. In all cases, the best models determined by iML are superior to prior studies in terms of accuracy and computation time. Thus, the iML is a powerful and efficient tool for solving regression problems in engineering informatics.

Research on Surrounding Rock Control Technology of Dongbaowei Deep Mining Roadway

In order to explore the stability control of surrounding rock in the process of deep mining, comparative analysis of stress, deformation, and fracture characteristics of surrounding rock of deep and shallow mining roadway in dongbaotou coal mine, laboratory experiments, field measurement, numerical simulation, and field industrial experiments were adopted to put forward the control plan of the surrounding rock in deep roadway, which were verified by field industrial experiments. The results of laboratory experiments and field experiments show that the mechanical properties of deep roadway surrounding rock of Dongbaowei Coal Mine are significantly lower than those of the shadow roadway, mainly due to the development of joints and fractures of the overlying strata in the deep stope, serious impact on the disturbance of the roadway which has been made by the strong pressure of the stope, and reduced crushing strength of surrounding rock. Through comparative analysis of deep roadway support plan carried out by numerical simulation, the support scheme suitable for Dongbaowei Coal Mine is put forward, which is applied in the field. Field industrial experiments show that after the optimization of support parameters, the deformation of surrounding rock of roadway is well controlled. The displacement of surrounding rock of roadway is basically stable after 10∼15 days. The support of surrounding rock of roadway has good effect, which achieves the goal of stability control of deep roadway surrounding rock.

Effect of TiO2 content in slag on Ti content in molten steel

A calculation model of activity for CaO–SiO2–MgO–Al2O3–TiO2 slag is established according to molecular-ion coexistence theory of slag structure to calculate the activities of Al2O3, SiO2, and TiO2 in the slag. The possibility of TiO2 reduction in the slag during refining is analyzed by thermodynamics and verified by laboratory and industrial experiments. Both theoretical analysis and laboratory experimental results show that the content of TiO2 in the ladle slag significantly influences the Ti content in molten steel. When the content of the dissolved aluminum in molten steel is 0.030–0.050%, the TiO2 content in the ladle slag should be controlled below 0.3% to prevent TiO2 reduction. The critical content of TiO2 decreases with an increasing amount of the dissolved aluminum in molten steel. In addition, silicon should be used as a deoxidizer during diffused deoxidization because aluminum as a deoxidizer would lead to the reduction of TiO2. The industrial experiments confirm the results of the laboratory experiments and thermodynamics analysis.