Preformed Oxide Scale Chemistry and Its Influence on Local Metal Loss During Dual Atmosphere Corrosion

2020 ◽  
pp. 635-645
Author(s):  
Michael Reisert ◽  
Ashish Aphale ◽  
Yoed Tsur ◽  
Prabhakar Singh
Keyword(s):  
Oxide Scale ◽  
Metal Loss ◽  
Dual Atmosphere

Cyclic carburization-oxidation behavior of Hastelloy-X at 1000°C

2018 ◽  
Vol 36 (1) ◽  
pp. 75-85 ◽  
Author(s):  
Shigenari Hayashi ◽  
Chihiro Matsukawa ◽  
Hiroshi Yakuwa ◽  
Tadahiko Kishikawa
Keyword(s):  
Oxide Scale ◽  
Fuel Injection ◽  
Mass Gain ◽  
Metal Loss ◽  
Gas Turbine Combustor ◽  
Corrosion Condition ◽  
Hastelloy X ◽  
Subsurface Region ◽  
Cyclic Corrosion ◽  
Oxidation In Air

AbstractCyclic corrosion, consisting of carburization in Ar+4% CH4+3% H2 for 1 h and oxidation in air for 1 h, of Ni-base in a wrought alloy, Hastelloy-X, was investigated at 1000°C to understand the significant metal loss occurring in fuel injection nozzles of gas turbine combustor operated using natural gas. The mass gain of cyclic corrosion was relatively low up to about eight cycles of corrosion by formation of a Cr2O3 scale in each oxidation stage, but it increased rapidly due to formation of a Fe- and Ni-rich oxide scale as the number of corrosion cycles increases. The Cr content in the subsurface region rapidly decreased under the cyclic corrosion condition compared with a continuous single oxidation or carburization, which resulted in the formation of non-protective Fe- and Ni-rich oxide scale in a small number of corrosion cycles. The formation of a Cr3C2 scale from the protective Cr2O3 scale in the carburization stage was detrimental for the oxidation resistance of Hastelloy-X and was considered to have a similar effect to spallation of a Cr2O3 scale; therefore, it accelerated Cr consumption from the alloy subsurface region.

Structural Imperfections in thin Oxide Films Formed on Some Fe- and Ni-Base Alloys

1970 ◽  
Vol 28 ◽  
pp. 510-511
Author(s):  
L. P. Lemaire ◽  
D. E. Fornwalt ◽  
F. S. Pettit ◽  
B. H. Kear
Keyword(s):  
Oxide Scale ◽  
Oxidation Process ◽  
Short Circuit ◽  
Protective Oxide ◽  
Protective Oxide Scale ◽  
Thin Oxide Films ◽  
Diffusion Paths ◽  
Oxidation Resistant ◽  
Structural Imperfections ◽  
Short Circuit Diffusion

Oxidation resistant alloys depend on the formation of a continuous layer of protective oxide scale during the oxidation process. The initial stages of oxidation of multi-component alloys can be quite complex, since numerous metal oxides can be formed. For oxidation resistance, the composition is adjusted so that selective oxidation occurs of that element whose oxide affords the most protection. Ideally, the protective oxide scale should be i) structurally perfect, so as to avoid short-circuit diffusion paths, and ii) strongly adherent to the alloy substrate, which minimizes spalling in response to thermal cycling. Small concentrations (∼ 0.1%) of certain reactive elements, such as yttrium, markedly improve the adherence of oxide scales in many alloy systems.

Morphologies of Nonadherent Al2O3 and Matching Substrate Surfaces

1972 ◽  
Vol 30 ◽  
pp. 524-525
Author(s):  
C. S. Giggins ◽  
J. K. Tien ◽  
B. H. Kear ◽  
F. S. Pettit
Keyword(s):  
Electron Microscopy ◽  
Oxide Scale ◽  
Oxidation Resistance ◽  
Substrate Surface ◽  
Morphological Features ◽  
Thermally Induced ◽  
Oxide Spallation ◽  
Oxidation Resistant ◽  
Induced Stresses ◽  
Substrate Surfaces

The performance of most oxidation resistant alloys and coatings is markedly improved if the oxide scale strongly adheres to the substrate surface. Consequently, in order to develop alloys and coatings with improved oxidation resistance, it has become necessary to determine the conditions that lead to spallation of oxides from the surfaces of alloys. In what follows, the morphological features of nonadherent Al2O3, and the substrate surfaces from which the Al2O3 has spalled, are presented and related to oxide spallation.The Al2O3, scales were developed by oxidizing Fe-25Cr-4Al (w/o) and Ni-rich Ni3 (Al,Ta) alloys in air at 1200°C. These scales spalled from their substrates upon cooling as a result of thermally induced stresses. The scales and the alloy substrate surfaces were then examined by scanning and replication electron microscopy.The Al2O3, scales from the Fe-Cr-Al contained filamentary protrusions at the oxide-gas interface, Fig. 1(a). In addition, nodules of oxide have been developed such that cavities were formed between the oxide and the substrate, Fig. 1(a).

Studi Laju Korosi Internal Pipa Baja Api 5L Grade B Berdasarkan Metode Pengukuran Metal Loss Dengan Ultrasonic Dan Polarisasi Resistance Dengan Variasi Konsentrasi Klorida

2019 ◽  
Vol 4 (2) ◽  
Author(s):  
Supriyadi Supriyadi
Keyword(s):  
Analysis Of Variance ◽  
Metal Loss ◽  
Thickness Meter ◽  
Ultrasonic Thickness

Pipa  penyalur  minyak  umumnya  menggunakan  material  baja  karbon.  Salah  satu  masalah  besar  dalam penggunaan material tersebut yang berkaitan dengan korosi yaitu terjadinya kebocoran akibat adanya pengaruh konsentrasi ion klorida yang terlarut dalam media air sehingga lingkungan bersifat korosif (asam). Oleh karena itu sebagai upaya untuk mengatasi masalah tersebut perlu diketahui besaran laju korosi material baja karbon tersebut. Dalam penelitian ini dilakukan perbandingan antara laju korosi yang diperoleh dari metode pengujian linear polarisasi resistance dan pengukuran metal loss dengan peralatan ultrasonic thickness meter. Output dari kedua metode tersebut selanjutnya diperoleh hubungan laju korosi melalui analysis of variance dengan menggunakan software. Studi pengaruh kadar klorida dilakukan untuk mengetahui korosi internal pipa baja karbon API 5L Grade B yang digunakan sebagai pipa penyalur minyak di lapangan. Metode pengujian polarisasi resistance dilakukan dalam media larutan air formasi NaCl 1%, 2% dan 3.5%. Laju korosi internal pipa baja karbon API 5L Grade B cenderung meningkat seiring dengan meningkatnya konsentrasi klorida dalam media larutan. Penelitian ini juga menunjukkan bahwa pipa baja karbon API 5L Grade B memiliki ketahanan korosi yang cukup pada fluida dengan konsentrasi klorida 1%, 2% dan 3.5%.

Computational and experimental studies of the strength of full-scale samples of pipes with defects "metal loss" and "dent with groove"

2020 ◽  
Vol 10 (3) ◽  
pp. 226-233
Author(s):  
Dmitry A. Neganov ◽  
◽  
Victor M. Varshitsky ◽  
Andrey A. Belkin ◽  
◽  
...  
Keyword(s):  
Internal Pressure ◽  
Experimental Studies ◽  
Full Scale ◽  
The Other ◽  
Metal Loss ◽  
Calculation Methods ◽  
Reliable Operation ◽  
Sufficient Stability ◽  
Comparative Results ◽  
The Moment

The article contains the comparative results of the experimental and calculated research of the strength of a pipeline with such defects as “metal loss” and “dent with groove”. Two coils with diameter of 820 mm and the thickness of 9 mm of 19G steel were used for full-scale pipe sample production. One of the coils was intentionally damaged by machining, which resulted in “metal loss” defect, the other one was dented (by press machine) and got groove mark (by chisel). The testing of pipe samples was performed by applying static internal pressure to the moment of collapse. The calculation of deterioration pressure was carried out with the use of national and foreign methodical approaches. The calculated values of collapsing pressure for the pipe with loss of metal mainly coincided with the calculation experiment results based on Russian method and ASME B31G. In case of pipe with dent and groove the calculated value of collapsing pressure demonstrated greater coincidence with Russian method and to a lesser extent with API 579/ASME FFS-1. In whole, all calculation methods demonstrate sufficient stability of results, which provides reliable operation of pipelines with defects.

Oxide-Scale and α-Casing Characterization in Ti6Al4V Alloy Oxidised in Oxygen Gas

2006 ◽  
Vol 43 (11) ◽  
pp. 559-574
Author(s):  
M. N. Mungole ◽  
M. Surender ◽  
S. Bhargava
Keyword(s):  
Oxide Scale ◽  
Ti6al4v Alloy ◽  
Oxygen Gas

The effect of water vapor in increasing growth stresses in the oxide scale on martensitic steam plant alloys

2005 ◽  
Vol 22 (1) ◽  
pp. 139-146 ◽  
Author(s):  
Alexander Donchev ◽  
Harald Fietzek ◽  
Vladislav Kolarik ◽  
Daniel Renusch ◽  
Michael Schütze
Keyword(s):  
Water Vapor ◽  
Oxide Scale ◽  
Growth Stresses ◽  
Effect Of Water ◽  
Steam Plant

scholarly journals Effect of Oxide Scale Microstructure on Atmospheric Corrosion Behavior of Hot Rolled Steel Strip

Coatings ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 517
Author(s):  
Bin Sun ◽  
Lei Cheng ◽  
Chong-Yang Du ◽  
Jing-Ke Zhang ◽  
Yong-Quan He ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Oxide Scale ◽  
Corrosion Product ◽  
Corrosion Behavior ◽  
Corrosion Test ◽  
Atmospheric Corrosion ◽  
Corrosion Mechanism ◽  
Type I ◽  
Rust Layer ◽  
Hot Rolled

The atmospheric corrosion behavior of a hot-rolled strip with four types (I–IV) of oxide scale was investigated using the accelerated wet–dry cycle corrosion test. Corrosion resistance and porosity of oxide scale were studied by potentiometric polarization measurements. Characterization of samples after 80 cycles of the wet–dry corrosion test showed that scale comprised wüstite and magnetite had strongest corrosion resistance. Oxide scale composed of inner magnetite/iron (>70%) and an outer magnetite layer had the weakest corrosion resistance. The corrosion kinetics (weight gain) of each type of oxide scale followed an initial linear and then parabolic (at middle to late corrosion) relationship. This could be predicted by a simple kinetic model which showed good agreement with the experimental results. Analysis of the potentiometric polarization curves, obtained from oxide coated steel electrodes, revealed that the type I oxide scale had the highest porosity, and the corrosion mechanism resulted from the joint effects of electrochemical behavior and the porosity of the oxide scale. In the initial stage of corrosion, the corrosion product nucleated and an outer rust layer formed. As the thickness of outer rust layer increased, the corrosion product developed on the scale defects. An inner rust layer then formed in the localized pits as crack growth of the scale. This attacked the scale and expanded into the substrate during the later stage of corrosion. At this stage, the protective effect of the oxide scale was lost.

scholarly journals A Mechanism of Anti-Oxidation Coating Design Based on Inhibition Effect of Interface Layer on Ions Diffusion within Oxide Scale

Coatings ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 454
Author(s):  
Bo Yu ◽  
Ya Liu ◽  
Lianqi Wei ◽  
Xiaomeng Zhang ◽  
Yingchao Du ◽  
...  
Keyword(s):  
Oxide Scale ◽  
Energy Barrier ◽  
Tetrahedral Site ◽  
Interface Layer ◽  
Diffusion Behavior ◽  
Mullite Phase ◽  
Inhibition Effect ◽  
Coating Design ◽  
Oxidation Effect ◽  
Dynamics Method

In this paper, a mechanism of anti-oxidation coating design based on the inhibition effect of the interface layer on the diffusion of ions within oxide scale was introduced. The Fe2+ ions diffusion behavior in Fe3O4, Cr2FeO4, and FeAl2O4 were studied by molecular dynamics method of Nudged elastic bond. As the result shown, Fe2+ ions tended to diffuse through the vacancy at tetrahedral site in Cr2FeO4 and FeAl2O4, but diffuse through the octahedral vacancy in Fe3O4. When temperature ranged from 1073 to 1325 K, the energy barrier of Fe2+ ions diffusion in Cr2FeO4 was higher than that of FeAl2O4, and both of that were still obvious higher than that in Fe3O4. A new anti-oxidation coating was prepared based on the inhibition of interface layer consisted of FeAl2O4 to protect the carbon steel S235JR at 1200 °C for 2 h. The FeAl2O4 region was formed and observed at the interface between coating and Fe element diffusion area, and the mullite phase was distributed outside of the FeAl2O4 region. Comparing to the bare sample, the prepared coating exhibited an excellent anti-oxidation effect.

scholarly journals Effects of Roughness on Stresses in an Oxide Scale Formed on a Superalloy Substrate

Coatings ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 479
Author(s):  
Yang Zhao ◽  
Fan Sun ◽  
Peng Jiang ◽  
Yongle Sun
Keyword(s):  
Residual Stress ◽  
Surface Roughness ◽  
Residual Stresses ◽  
Oxide Scale ◽  
Rough Surface ◽  
Alumina Scale ◽  
Growth Stress ◽  
Oxide Growth ◽  
Substrate Thickness ◽  
Roughness Effect

The effects of surface roughness on the stresses in an alumina scale formed on a Fecralloy substrate are investigated. Spherical indenters were used to create indents with different radii and depths to represent surface roughness and then the roughness effect was studied comprehensively. It was found that the residual stresses in the alumina scale formed around the rough surface are almost constant and they are dominated by the curvature rather than the depth of the roughness. Oxidation changes the surface roughness. The edge of the indent was sharpened after oxidation and the residual stress there was released presumably due to cracking. The residual stresses in the alumina scale decrease with increase in oxidation time, while the substrate thickness has little effect, given that the substrate is thicker than the alumina scale. Furthermore, the effect of roughness on the oxide growth stress is analysed. This work indicates that the surface roughness should be considered for evaluation of stresses in coatings.

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