The effect of polymer dispersions on the early hydration of calcium sulfoaluminate cement

2019 ◽  
Vol 139 (1) ◽  
pp. 319-331
Author(s):  
Lin Li ◽  
Yu Peng ◽  
Ru Wang ◽  
Shaokang Zhang
Materials ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 5813
Author(s):  
Jun Chang ◽  
Jixin Zhang ◽  
Yanchen Yuan ◽  
Kai Cui

In this paper, the effect of iron phase content on the calcination and properties of clinker and barium calcium sulfoaluminate cement was studied. The compressive strength of the samples was tested and combined with an XRD and SEM-EDS analysis, and the microstructure and composition of the barium calcium sulfoaluminate clinker and hydrated samples were characterized. The results showed that the oval-shaped particles were C2S minerals, and the hexagonal plate-shaped or rhombohedral dodecahedral particles were C2.75B1.25A3S¯. The Ba element was mainly distributed in the barium calcium sulfoaluminate region, and some of it was dissolved in C2S; the Fe element was distributed between C2.75B1.25A3S¯ and C2S crystal grains in the form of an iron phase solid solution, which acted as a solvent. When the iron phase composition was C4AF and the iron phase content was 5%, the early hydration and later strength were better, and the compressive strength after curing for 1, 3 and 28 days was 73.2 MPa, 97.9 MPa and 106.9 MPa, respectively. A proper amount of the iron phase can reduce the eutectic point of the sintered mature material system, increase the amount of liquid phase, reduce the viscosity of the liquid phase, effectively accelerate the migration of mineral ions and promote the formation and growth of minerals.


2014 ◽  
Vol 599 ◽  
pp. 39-45 ◽  
Author(s):  
Bao Guo Ma ◽  
Hai Nan Li ◽  
Yan Chao Zhu ◽  
Lei Han ◽  
Xiang Guo Li

Calcium sulfoaluminate (CSA) cements were currently receiving a lot of attention because their manufacture produced less CO2 than ordinary Portland cement (OPC). However, it was essential to understand all parameters which might affect the hydration process. This work dealt with the effect of two nanostructured materials, such as nanoSiO2 (NS) and nanoTiO2 (NT), on the properties of CSA pastes during early hydration. Isothermal calorimetry, X-ray diffraction (XRD) and Scanning electron microscopy (SEM) were used to analyze the pastes. Results indicated that the influence of NS and NT on the early hydration of CSA showed different: when NS and NT were added by 5% (mass fraction), the early hydration of CSA cement can be significantly promoted by NS, and slightly accelerated by NT. X-ray diffraction and SEM analysis results showed that both of NS and NT can improve the microstructure of the cement pastes, which made the cement stone more uniform and dense. For the difference, during cement hydration, except for nucleation function, NS had a high pozzolanic activity. Whereas,the effect of NT on microstructure of hardened CSA-cement was mainly due to its seeding effect.


Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 642
Author(s):  
Jun Zhang ◽  
Guoju Ke ◽  
Yuzhang Liu

Compared to ordinary Portland cement (OPC), calcium sulfoaluminate cement (CSA) displays very early-age strength and faster heat-releasing rate during hydration. In the present paper, the early hydration heat of CSA paste with influences of supplementary cementitious materials (SCMs) and water to cement (or binder) ratio (w/c) is systematically studied by measuring the heat-releasing rate using a calorimeter. Three traditional SCMs—silica fume (SF), fly ash (FA) and ground granulated blast furnace slag (SL)—were used in the study. A water to cement or binder ratio (w/c) between 0.19 and 0.73 was used in the mixtures. The results show that three exothermic peaks were presented during hydration—dissolution exothermic peak and two reaction exothermic peaks. With the w/c of 0.3, the first and second reaction peaks of the CSA paste are as high as 17.8 times and 4.1 times that of OPC paste, and the occurring time is much earlier than that of the OPC paste. The second reaction peak appears earlier, and the third reaction peak appears later in the pastes with addition of SF than in those without SF. Decreasing w/c can greatly reduce the two reaction peaks of the paste, and it looks that there is a critical value of w/c between 0.24 and 0.30. Above the critical value, the effect of w/c is minor, and below that the influence is obvious. An optimal use of SCMs in CSA pastes under different w/c can greatly decrease the heat releasing while maintaining the required strength.


Materials ◽  
2020 ◽  
Vol 13 (16) ◽  
pp. 3465
Author(s):  
Hongyang Deng ◽  
Xuanchun Wei ◽  
Shaoyan Liu ◽  
Shan Li ◽  
Xinhua Cai

This work investigated the influence of three different lithium compounds, lithium carbonate (Li2CO3), lithium sulfate (Li2SO4) and lithium chloride (LiCl), on the hydration and mechanical properties of calcium sulfoaluminate (CSA) cement mixtures. Five concentrations of Li+, 0, 0.05, 0.11, 0.16 and 0.22 mmol/g of cement, were chosen, and then the proportions (by mass) of three lithium compounds were determined. Compressive strengths at 8 h, 24 h and 28 days were tested. Meanwhile, an early hydration heat test, thermogravimetric (TG) analysis, X-ray diffraction (XRD) and scanning electron microscope (SEM) techniques were performed to study the influences of different lithium compounds on properties of CSA cement mixtures. The experimental results show that three lithium compounds can all accelerate the early hydration process of CSA cement. There is not a remarkable difference on the properties of CSA cement pastes with a different content of Li+. The anion of lithium compounds can also affect the properties of CSA cement pastes, the accelerating effects of LiCl and Li2SO4 are more significant than that of Li2CO3, but there is not a distinct difference between LiCl and Li2SO4.


2021 ◽  
Vol 13 (4) ◽  
pp. 2295
Author(s):  
Hailong Liu ◽  
Jiuye Zhao ◽  
Yu Wang ◽  
Nangai Yi ◽  
Chunyi Cui

Calcium sulfoaluminate cement (CSA) was used to stabilize a type of marine soft soil in Dalian China. Unconfined compressive strength (UCS) of CSA-stabilized soil was tested and compared to ordinary Portland cement (OPC); meanwhile the influence of amounts of gypsum in CSA and cement contents in stabilized soils on the strength of stabilized soils were investigated. X-ray diffraction (XRD) tests were employed to detect generated hydration products, and scanning electron microscopy (SEM) was conducted to analyze microstructures of CSA-stabilized soils. The results showed that UCS of CSA-stabilized soils at 1, 3, and 28 d firstly increased and then decreased with contents of gypsum increasing from 0 to 40 wt.%, and CSA-stabilized soils exhibited the highest UCS when the content of gypsum equaled 25 wt.%. When the mixing amounts of OPC and CSA were the same, CSA-stabilized soils had a significantly higher early strength (1 and 3 d) than OPC. For CSA-stabilized soil with 0 wt.% gypsum, monosulfate (AFm) was detected as a major hydration product. As for CSA-stabilized soil with certain amounts of gypsum, the intensity of ettringite (Aft) was significantly higher than that in the sample hydrating without gypsum, but a tiny peak of AFm also could be detected in the sample with 15 wt.% gypsum at 28 d. Additionally, the intensity of AFt increased with the contents of gypsum increasing from 0 to 25 wt.%. When contents of gypsum increased from 25 to 40 wt.%, the intensity of AFt tended to decrease slightly, and residual gypsum could be detected in the sample with 40 wt.% gypsum at 28 d. In the microstructure of OPC-stabilized soils, hexagonal plate-shaped calcium hydroxide (CH) constituted skeleton structures, and clusters of hydrated calcium silicates (C-S-H) gel adhered to particles of soils. In the microstructure of CSA-stabilized soils, AFt constituted skeleton structures, and the crystalline sizes of ettringite increased with contents of gypsum increasing; meanwhile, clusters of the aluminum hydroxide (AH3) phase could be observed to adhere to particles of soils and strengthen the interaction.


Materials ◽  
2021 ◽  
Vol 14 (2) ◽  
pp. 382 ◽  
Author(s):  
Danying Gao ◽  
Zhenqing Zhang ◽  
Yang Meng ◽  
Jiyu Tang ◽  
Lin Yang

This work aims to investigate the effect of additional flue gas desulfurization gypsum (FGDG) on the properties of calcium sulfoaluminate cement (CSAC) blended with ground granulated blast furnace slag (GGBFS). The hydration rate, setting time, mechanical strength, pore structure and hydration products of the CSAC-GGBFS mixture containing FGDG were investigated systematically. The results show that the addition of FGDG promotes the hydration of the CSAC-GGBFS mixture and improves its mechanical strength; however, the FGDG content should not exceed 6%.


Molecules ◽  
2021 ◽  
Vol 26 (8) ◽  
pp. 2136
Author(s):  
Shaokang Zhang ◽  
Ru Wang ◽  
Linglin Xu ◽  
Andreas Hecker ◽  
Horst-Michael Ludwig ◽  
...  

This paper studies the influence of hydroxyethyl methyl cellulose (HEMC) on the properties of calcium sulfoaluminate (CSA) cement mortar. In order to explore the applicability of different HEMCs in CSA cement mortars, HEMCs with higher and lower molar substitution (MS)/degree of substitution (DS) and polyacrylamide (PAAm) modification were used. At the same time, two kinds of CSA cements with different contents of ye’elimite were selected. Properties of cement mortar in fresh and hardened states were investigated, including the fluidity, consistency and water-retention rate of fresh mortar and the compressive strength, flexural strength, tensile bond strength and dry shrinkage rate of hardened mortar. The porosity and pore size distribution were also analyzed by mercury intrusion porosimetry (MIP). Results show that HEMCs improve the fresh state properties and tensile bond strength of both types of CSA cement mortars. However, the compressive strength of CSA cement mortars is greatly decreased by the addition of HEMCs, and the flexural strength is decreased slightly. The MIP measurement shows that HEMCs increase the amount of micron-level pores and the porosity. The HEMCs with different MS/DS have different effects on the improvement of tensile bond strength in different CSA cement mortars. PAAm modification can improve the tensile bond strength of HEMC-modified CSA cement mortar.


Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 2811
Author(s):  
Okpin Na ◽  
Kangmin Kim ◽  
Hyunjoo Lee ◽  
Hyunseung Lee

The purpose of this study is to optimize the composition of CSA (calcium sulfoaluminate) cement with sodium silicate (Na2SiO3) and gypsum for binder jetting 3D printing. The preliminary test was carried out with an applicator to decide the proper thickness of one layer before using the 3D printer. A liquid binder was then selected to maintain the shape of the particles. Based on the results, the optimal mixture of dry materials and a liquid activator was derived through various parametric studies. For dry materials, the optimum composition of CSA cement, gypsum, and sand was suggested, and the liquid activator made with sodium silicate solution and VMA (viscosity modified agent) were selected. The setting time with gypsum and sodium silicate was controlled within 30 s. In case of the delayed setting time and the rapid setting mixture, the jetting line was printed thicker or thinner and the accuracy of the printout was degraded. In order to adjust the viscosity of the liquid activator, 10% of the VMA was used in 35% of sodium silicate solution and the viscosity of 200–400 cP was suitable to be sprayed from the nozzle. With this optimal mixture, a prototype of atypical decorative wall was printed, and the compressive strength was measured at about 7 MPa.


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