Innovative Equipment for Producing Cost-Effective Hollow Billets for Mechanical-Engineering Parts of Small Diameter

Metallurgist ◽  
2017 ◽  
Vol 61 (3-4) ◽  
pp. 217-222 ◽  
Author(s):  
B. A. Romantsev ◽  
Yu. V. Gamin ◽  
A. V. Goncharuk ◽  
A. S. Aleshchenko
Author(s):  
Wesley McCall ◽  
Thomas M. Christy ◽  
James J. Butler

Direct push (DP) methods provide a cost-effective alternative to conventional rotary drilling for investigations in unconsolidated formations. DP methods are commonly used for sampling soil gas, soil and groundwater; installing small-diameter monitoring wells; electrical logging; cone penetration testing; and standard penetration tests. Most recently, DP methods and equipment for vertical profiling of formation hydraulic conductivity (K) have been developed. Knowledge of the vertical and lateral variations in K is integral to understanding contaminant migration and, therefore, essential to designing an adequate and effective remediation system. DP-installed groundwater sampling tools may be used to access discrete intervals of the formation to conduct pneumatic slug tests. A small-diameter (38mm OD) single tube protected screen device allows the investigator to access one depth interval per advancement. Alternatively, a larger diameter (54mm OD) dual-tube groundwater profiling system may be used to access the formation at multiple depths during a single advancement. Once the appropriate tool is installed and developed, a pneumatic manifold is installed on the top of the DP rod string. The manifold includes the valving, regulator, and pressure gauge needed for pneumatic slug testing. A small-diameter pressure transducer is inserted via an airtight fitting in the pneumatic manifold, and a data-acquisition device connected to a laptop computer enables the slug test data to be acquired, displayed, and saved for analysis. Conventional data analysis methods can then be used to calculate the K value from the test data. A simple correction for tube diameter has been developed for slug tests in highly permeable aquifers. The pneumatic slug testing technique combined with DP-installed tools provides a cost-effective method for vertical profiling of K. Field comparison of this method to slug tests in conventional monitoring wells verified that this approach provides accurate K values. Use of this new approach can provide data on three-dimensional variations in hydraulic conductivity at a level of detail that has not previously been available. This will improve understanding of contaminant migration and the efficiency and quality of remedial system design, and ultimately, should lead to significant cost reductions.


Author(s):  
Shu KONDO ◽  
Daiki YAMAMOTO ◽  
Kamal Prasad Prasad Sharma ◽  
Yazid Yaakob ◽  
Takahiro SAIDA ◽  
...  

Abstract We performed single-walled carbon nanotube (SWCNT) growth on flexible stainless-steel foils by applying alcohol catalytic chemical vapor deposition using an Ir catalyst with an alumina buffer layer. When the alumina thickness was 90 nm, vertically aligned SWCNTs with a thickness of 4.6 m were grown. In addition, Raman results showed that the diameters of most SWCNTs were distributed below 1.1 nm. Compared with conventional chemical vapor deposition growth where Si wafers are used as substrates, this method is more cost effective and easier to extend for mass production of small-diameter SWCNTs.


Ingeniería ◽  
2018 ◽  
Vol 23 (1) ◽  
pp. 70 ◽  
Author(s):  
Edwin Blasnilo Rua Ramirez ◽  
Fernando Jimenez Diaz ◽  
German Andres Gutierrez Arias ◽  
Nelson Iván Villamizar

Context: 3D printing can be used for a wide range of tasks such as the design and testing of prototypes and finished products in a shorter time. In mechanical engineering, prototype designs are continuously generated in academic class activities and final coursework projects by students and teachers. However, students show limitations while understanding the abstract concepts represented with such designs.Method: Firstly, a large scale 3D printer with improved technical specifications compared to traditional market options and similar price, was fabricated. By means of free software and hardware tools and easy-to-obtain alternative manufacturing materials, it was possible to decrease its manufacturing and operating costs. Then a set of study cases utilising the 3D printer in three different subject classes were designed and tested with two cohorts of students of Mechanical Engineering programme.Results: It was feasible to fabricate a cost-effective and practical 3D printer for constructing prototypes and pieces that benefit teaching and learning concepts in engineering and design areas. The experiments carried out in three subjects of engineering courses with second-year students, showed a similar trend of improving the average course grades, as it was observed in two cohorts in different terms.Conclusions: This type of low cost 3D printer obtained academic advantages as a didactic tool for the learning process in engineering and design subjects. Future work will consider applying this tool to other courses and subjects to further evaluate its convenience and effectivity.


Micromachines ◽  
2020 ◽  
Vol 11 (9) ◽  
pp. 840
Author(s):  
Lianwu Guan ◽  
Xiaodan Cong ◽  
Qing Zhang ◽  
Fanming Liu ◽  
Yanbin Gao ◽  
...  

It is of great importance for pipeline systems to be is efficient, cost-effective and safe during the transportation of the liquids and gases. However, underground pipelines often experience leaks due to corrosion, human destruction or theft, long-term Earth movement, natural disasters and so on. Leakage or explosion of the operating pipeline usually cause great economical loss, environmental pollution or even a threat to citizens, especially when these accidents occur in human-concentrated urban areas. Therefore, the surveying of the routed pipeline is of vital importance for the Pipeline Integrated Management (PIM). In this paper, a comprehensive review of the Micro-Inertial Measurement Unit (MIMU)-based intelligent Pipeline Inspection Gauge (PIG) multi-sensor fusion technologies for the transport of liquids and gases purposed for small-diameter pipeline (D < 30 cm) surveying is demonstrated. Firstly, four types of typical small-diameter intelligent PIGs and their corresponding pipeline-defects inspection technologies and defects-positioning technologies are investigated according to the various pipeline defects inspection and localization principles. Secondly, the multi-sensor fused pipeline surveying technologies are classified into two main categories, the non-inertial-based and the MIMU-based intelligent PIG surveying technology. Moreover, five schematic diagrams of the MIMU fused intelligent PIG fusion technology is also surveyed and analyzed with details. Thirdly, the potential research directions and challenges of the popular intelligent PIG surveying techniques by multi-sensor fusion system are further presented with details. Finally, the review is comprehensively concluded and demonstrated.


Author(s):  
Alexander L. Brown ◽  
Patrick D. Brady

Biomass pyrolysis systems can be designed to yield significant quantities of liquid. The liquids have approximately half the heating value of transportation fuels, depending strongly on the water content in the liquids. They are acidic, and tend to change with time, becoming more viscous and higher in molecular weight. However the process required to generate them is simple, and they hold promise to be a renewable source of liquid fuel if they can be produced in a way that is cost-effective. Northern New Mexico forests are mostly characterized by small diameter (less than or equal to 10 cm) conifer trees. For mitigation of fire risk, land owners are required to periodically thin their lands. This generates significant waste product with little or no commercial value. The most widely used current practice is to accumulate and burn the cut wood, or to leave it to rot. Seeking a more effective and ecologically friendly use of the waste, a scaled experimental pyrolysis system was developed using design principles focused on the portable model. The data from this test unit and historical data are used to evaluate the break-even costs of performing pyrolysis. The char co-product is found to have a slight beneficial effect on the economics of the analysis. Labor is a significant fraction of the cost. Economies of scale are important, so the largest system that can be transported will make the most economic sense. On a price per unit energy, this model may be competitive with liquid transportation fuels and fuel oil. However pyrolysis oils will have difficulty competing with natural gas at current regional prices. Other regions may show a more positive comparison, especially in parts of the world where labor is much less expensive.


Author(s):  
Roman A. Zaitcev ◽  
◽  
Aleksei V. Raspopov ◽  

Hydrocarbon reservoir engineering has a top priority to achieve the highest possible value of the cost-effective oilrecovery factor. Structural deterioration of residual oil reserves and inevitable development of hard-to-recover reservesrequire new effective technologies and engineering solutions. Today, there is a tendency to replace the standard sizewell drilling technologies (including vertical, directional, horizontal, multilateral wells) and standard size dualcompletion equipment usage by slim-hole drilling technologies. In Perm Krai fields, more than 385 horizontal wellshave been drilled, while 3.4 % of them, i.e. 13 wells, have a small diameter. The conducted well operation analysisshows that the effectiveness of the horizontal well operations in a number of instances is significantly lower than thepotential one. This leads to a deteriorated economic performance of reservoir developments, and, eventually, to assetvalue reductions. Perhaps, the main reason of low effectiveness of the horizontal well operations lies is an insufficientunderstanding of geological and physical conditions of their successful operations. It has become obvious that drillinghorizontal wells in reservoirs with high compartmentalization, low net oil thickness, and decreased hydrodynamicconnectivity to the edge water zone offer a low level of performance. Productivity tends to decrease to average outputvalues of directional wells. Therefore, the problem of choosing a well design and its direction in specific geological andphysical conditions is highly relevant.


Author(s):  
Bruce Misstear

The key well design issues considered in this paper are the length of the intake section; the hydraulic efficiency of the well; the length of grouted upper casing for wells in fractured rock aquifers and the potential trade-off between well yield and security against pollution; and the economics of well design. For wells in thick, relatively uniform unconsolidated aquifers, the well depth and screen length can be estimated using a simple discharge-drawdown relationship. This approach can help avoid constructing unnecessarily deep wells if alternative guidance to screen the bottom third of the aquifer was followed in such situations. Hydraulic efficiency is an important consideration in well design: the paper highlights that whereas screen entrance velocity has been a topic of much discussion in the literature, well upflow velocity has received less attention, but can be an important contributor to well losses in small diameter screens. In fractured hard rock aquifers, there may be a compromise required in well design between maximising well yield by exploiting shallow fracture zones whilst also providing adequate sanitary protection to the well by installing an upper grouted casing. Recent data from Ireland on the distribution of hydraulic conductivity with depth in poorly productive fractured rock aquifers are used to calculate the reduction in well yield that would result from increasing the length of the grouted upper well casing. Economic aspects of well design are especially important where there are a large number of wells to be drilled and/or where wells are required in poor rural communities in developing countries. The principles of cost-effective boreholes for developing countries are summarised, noting the opportunities for small-diameter shallow wells constructed with inexpensive manual or lightweight mechanical drilling rigs.


2020 ◽  
Vol 118 (6) ◽  
pp. 625-635
Author(s):  
Marcos A Riquelme ◽  
Richard W Hofstetter ◽  
David Auty ◽  
Monica L Gaylord

Abstract Thinning is a necessary silvicultural activity for restoring the long-term sustainability of pine forests in much of the southwestern United States. In northern Arizona, a landscape-scale restoration effort, called the Four Forest Restoration Initiative, has been implemented to recover the long-term sustainability of 2.4 million acres on four national forests. Cost-effective and efficient thinning methods are needed due to the scale of the project to help improve habitat, conserve biodiversity, protect old growth, reduce risk of severe wildfire, and restore natural forest structure and function. Mechanical cutting using a feller-buncher is the primary method of thinning in these forests due to the extreme high number of small-diameter ponderosa pine trees. A feller-buncher places harvested trees into small piles known as “bunches.” In this review, we highlight advantages and disadvantages of bunching tree materials in restoration programs and review published studies on transpirational drying of bunches of various tree species in different forest habitats across the United States, including ponderosa pine in Arizona. Studies show that transpirational drying of trees in bunches can be an effective method to allow for wood drying, but this process can be affected by abiotic factors associated with seasonal climate and stand characteristics. Study Implications The Four Forest Restoration Initiative makes up the largest landscape-level collaborative project in the history of the USDA Forest Service with more than 2.4 million acres of forest habitat. Thinning is a necessary silvicultural activity for restoring the long-term sustainability of these forests in northern Arizona. Because of the extremely high number (i.e., average of 720 trees per acre) of small-diameter ponderosa pine (Pinus ponderosa) trees, mechanical cutting is more cost effective than individual saw cutting, which is why a feller-buncher machine is the primary thinning tool. During feller-buncher thinning, small piles of trees known as “bunches” are created. Bunching trees can allow for wood drying in the field that translates into lower operational costs because drier trees are lighter in weight, which reduces transportation costs. In northern Arizona, a 60-day time frame is allotted for transpirational drying before tree materials must be removed from the forest. However, because the drying process through bunching is affected by abiotic conditions, there may be a need to adjust this time frame to account for seasonal weather patterns. For example, during spring, when weather in northern Arizona is hot and dry, less time might be necessary for tree bunches to lose enough moisture while still rendering the thinning operation profitable and simultaneously avoiding bark beetle proliferation given that their life cycle consists of about 40 days. Furthermore, bunching studies should be developed to look at individual tree species in their respective locations and to investigate the effects of the presence, partial presence, or absence of branches and bark on trees within bunches. Studies should also be conducted to look at the effects of bunches on insect communities, particularly those that can cause extensive tree mortality.


Metallurgist ◽  
2020 ◽  
Vol 64 (7-8) ◽  
pp. 839-847
Author(s):  
V. V. Kulteshova ◽  
A. V. Ivanov ◽  
I. V. Zavora

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