Performance Optimization of High-pressure SCR System in a Marine Diesel. Part II: Catalytic Reduction and Process

2018 ◽  
Vol 62 (1-4) ◽  
pp. 40-48 ◽  
Author(s):  
Yuanqing Zhu ◽  
Rongpei Zhang ◽  
Song Zhou ◽  
Chunan Huang ◽  
Yongming Feng ◽  
...  
Keyword(s):  
High Pressure ◽  
Performance Optimization ◽  
Catalytic Reduction ◽  
Marine Diesel ◽  
Scr System

Performance Optimization of High-Pressure SCR System in a Marine Diesel Engine. Part I: Flow Optimization and Analysis

2019 ◽  
Vol 62 (1-4) ◽  
pp. 27-39 ◽  
Author(s):  
Yuanqing Zhu ◽  
Rongpei Zhang ◽  
Song Zhou ◽  
Chunan Huang ◽  
Yongming Feng ◽  
...  
Keyword(s):  
High Pressure ◽  
Diesel Engine ◽  
Performance Optimization ◽  
Marine Diesel Engine ◽  
Flow Optimization ◽  
Engine Part ◽  
Marine Diesel ◽  
Scr System

scholarly journals Energy Efficiency and Environmental Analysis of the Green-Hydrogen Fueled Slow Speed Marine Diesel Engine

2018 ◽  
Vol 6 (6) ◽  
Author(s):  
Nader R. Ammar
Keyword(s):  
Diesel Engine ◽  
Alternative Fuels ◽  
Catalytic Reduction ◽  
Energy Content ◽  
Hydrogen Energy ◽  
Marine Diesel Engine ◽  
Slow Speed ◽  
Marine Diesel ◽  
Hydrogen Substitution ◽  
Scr System

Marine diesel engines are facing challenges to cope with the emission-reduction regulations set by the international maritime organization (IMO). Hydrogen fuel is one of the alternative fuels which can be used to reduce the exhaust gas emissions from ships. The current paper investigates the effect of using diesel-hydrogen dual fuels on the environmental, energetic and exergetic performance parameters of slow speed marine diesel engine. The investigation is performed using Engineering Equation Solver (EES) software package. As a case study, slow speed diesel engine has been investigated. The results obtained revealed that the energetic and exergetic parameters are influenced by engine load and hydrogen substitution percent. The exergy efficiency is increased by 3.65%, 8.20%, 13.99%, and 21.7% for the hydrogen substitution percentages of 10%, 20%, 30%, and 40%, respectively compared with the diesel engine at full load. Environmentally, CO and CO2 emissions are reduced and NOx emissions are increased as the hydrogen energy content increases. Dual fuel engine with input hydrogen energy fractions of 10% and 20% will comply with the required NOx emission regulations set by IMO after using selective catalytic reduction (SCR) system. It will comply with the required regulations with relative percentages of 96.4% and 98.4%, respectively.

Reaction mechanism and chemical kinetics of NH3-NO/NO2-SCR system with vanadium-based catalyst under marine diesel exhaust conditions

2019 ◽  
Vol 234 (3) ◽  
pp. 342-352
Author(s):  
Zhanguang Wang ◽  
Yuanqing Zhu ◽  
Song Zhou ◽  
Yongming Feng
Keyword(s):  
Catalytic Mechanism ◽  
Catalytic Reduction ◽  
Reaction Pathway ◽  
Reaction Model ◽  
Temperature Oxidation ◽  
Marine Diesel ◽  
Standard Scr ◽  
Experimental Values ◽  
Scr System ◽  
Kinetics Of

As one of the most effective NOx emission removing technologies to meet the Tier III limitation by International Maritime Organization, urea-selective catalytic reduction (SCR) technology is starting to be used in two-stroke marine diesel engines. Based on the two-cycle catalytic mechanism proposed by Topsoe, in combination with the exhaust characteristics of the marine diesel, expansion studies on detailed SCR reaction model were carried out in this paper. According to the temperature dependence of reaction pathway, SCR reaction model was divided into three parts: low temperature reaction pathway, standard SCR reaction pathway, and high temperature oxidation pathways, and an expanded NH3-NO/NO2-SCR reaction model for V2O5 catalyst was proposed in the paper. In order to verify the accuracy of the expanded SCR reaction model, simulating and testing studies of SCR reaction under marine diesel conditions were carried out with a commercial extruded V2O5/TiO2 catalyst. The simulation values are agreed well with experimental values at 150–500 ℃, and kinetics characteristics of SCR reaction process under V2O5/TiO2 catalyst can be predicted accurately with the expanded NH3-NO/NO2-SCR reaction model.

Large Two-Stroke Marine Diesel Engine Operation with a High-Pressure SCR System in Heavy Weather Conditions

2020 ◽  
pp. 1-15 ◽  
Author(s):  
Michael I. Foteinos ◽  
George I. Christofilis ◽  
Nikolaos P. Kyrtatos
Keyword(s):  
High Pressure ◽  
Weather Conditions ◽  
Irregular Waves ◽  
Ship Motions ◽  
Exhaust Gas ◽  
Time Varying ◽  
Gas Temperature ◽  
Marine Diesel ◽  
Exhaust Gas Temperature ◽  
Scr System

The transient performance of a direct-drive large two-stroke marine diesel engine, installed in a vessel operating in a seaway with heavy weather, is investigated via simulation. The main engine of the ship is equipped with a selective catalytic reduction (SCR) after treatment system for compliance with the latest International Maritime Organization (IMO) rules for NOx reduction, IMO Tier III. Because of limitations of exhaust gas temperature at the inlet of SCR systems and the low temperature exhaust gases produced by marine diesel engines, in marine applications, the SCR system is installed on the high-pressure side of the turbine. When a ship sails in heavy weather, it experiences a resistance increase, wave-induced motions, and a time-varying flow field in the propeller, induced by ship motions. This results in a fluctuation of the propeller torque demand and, thus, a fluctuation in engine power and exhaust gas temperature, which can affect engine and SCR performance. To investigate this phenomenon and take into account the engine–propeller interaction, the entire propulsion plant was modeled, namely, the slow-speed diesel propulsion engine, the high-pressure SCR system, the directly driven propeller, and the ship's hull. To simulate the transient propeller torque demand, a propeller model was used, and torque variations due to ship motions were taken into account. Ship motions in waves and wave-added resistance were calculated for regular and irregular waves using a 3D panel code. The coupled model was validated against available measured data from a shipboard propulsion system in good weather conditions. The model was then used to simulate the behavior of a Tier III marine propulsion plant during acceleration from low to medium load, in the presence of regular and irregular waves. The effect of the time-varying propeller demand on the engine and the SCR system was investigated. 1. Introduction The effect of waves on a marine propulsion system is a complex phenomenon involving interactions between different subsystems of the propulsion plant, i.e., the prime mover, the propeller, and the ship's hull. Ships sailing in heavy weather conditions experience a resistance increase, wave-induced motions, and a time-varying flow field in the propeller. This leads to a fluctuation of the propeller torque demand which results in a fluctuation in engine-produced power and exhaust gas temperature.

Simulation analysis on vaporizer/mixer performance of the high-pressure SCR system in a marine diesel

2020 ◽  
Vol 148 ◽  
pp. 107819 ◽  
Author(s):  
Yuanqing Zhu ◽  
Tinghui Li ◽  
Chong Xia ◽  
Yongming Feng ◽  
Song Zhou
Keyword(s):  
High Pressure ◽  
Simulation Analysis ◽  
Marine Diesel ◽  
Scr System

scholarly journals Spraying and Mixing Characteristics of Urea in a Static Mixer Applied Marine SCR System

Energies ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5788
Author(s):  
Jaehwan Jang ◽  
Sangkyung Na ◽  
Heehwan Roh ◽  
Seongyool Ahn ◽  
Gyungmin Choi
Keyword(s):  
Degrees Of Freedom ◽  
Gas Flow ◽  
Catalytic Reduction ◽  
Water Solution ◽  
Urea Solution ◽  
Static Mixer ◽  
Manufacturing Companies ◽  
Conversion Reaction ◽  
Marine Diesel ◽  
Scr System

The most effective de-NOx technology in marine diesel applications is the urea-based selective catalytic reduction (SCR) system. The urea-SCR system works by injecting a urea solution into exhaust gas and converting this to NH3 and CO2. The injection, mixing, and NH3 conversion reaction behavior of the urea-water solution all have a decisive effect on the performance of the system. To improve de-NOx efficiency, it is important to provide enough time and distance for NH3 conversion and uniform distribution prior to the solution entering the catalyst. In this study, therefore, the characteristics of gas flow, NH3 conversion, and its distribution are investigated with a static mixer by means of numerical methods, providing a special advantage to ship manufacturing companies through the optimization of the urea-SCR system. The results show that the inclusion of the mixer induces strong turbulence and promotes the NH3 conversion reaction across a wider region compared to the case without the mixer. The mean temperature is 10 °C lower due to the activated endothermic urea-NH3 conversion reaction and the NH3 concentration is 80 PPM higher at 1D than those without the mixer. Moreover, the uniformity of NH3 distribution improved by 25% with the mixer, meaning that the de-NOx reaction can take place across all aspects of the catalyst thus maximizing performance. In other words, ship manufacturing companies have degrees of freedom in designing post-processing solutions for emissions by minimizing the use of the reduction agent or the size of the SCR system.

Simultaneous Optimization of Configuration and Control for a Passive SCR System

2018 ◽  
Author(s):  
Pingen Chen ◽  
Qinghua Lin
Keyword(s):  
Catalytic Reduction ◽  
Simultaneous Optimization ◽  
Computationally Efficient ◽  
System Architectures ◽  
Aftertreatment System ◽  
In Series ◽  
System Configurations ◽  
Scr System ◽  
And Control ◽  
Passive Scr

The configuration and control of aftertreatment systems have a significant impact on their functionalities and emission control performance. The traditional aftertreatment system configurations, i.e., connections from one aftertreatment subsystem to another subsystem in series, are simple but generally do not yield the optimal aftertreatment system performance. New aftertreatment configurations, in conjunction with new engine and aftertreatment control, can significantly improve engine efficiency and emission reduction performance. However, new configuration design requires human intuition and in-depth knowledge of engine and aftertreatment system design and control. The purpose of this study is to develop a general systematic and computationally-efficient method which enables automated and simultaneous optimization of passive selective catalytic reduction (SCR) system architectures and the associated non-uniform cylinder-to-cylinder combustion (NUCCC) controls based on a newly proposed highly reconfigurable passive SCR model structure and integer partition theory. The proposed method is general enough to account for passive SCR systems with two or more TWC stages. We demonstrate through this case study that the optimized passive SCR configuration, in conjunction with the optimized NUCCC control, can reduce the NH3 specific fuel consumption by up to 21.90%.

The Port Width and Position Determination for Pressure-Exchange Ejector

2012 ◽  
Vol 134 (6) ◽  
Author(s):  
Wenjing Zhao ◽  
Dapeng Hu ◽  
Peiqi Liu ◽  
Yuqiang Dai ◽  
Jiupeng Zou ◽  
...  
Keyword(s):  
High Pressure ◽  
Performance Optimization ◽  
Pressure Ratio ◽  
Low Pressure ◽  
Operating Conditions ◽  
Maximum Deviation ◽  
Dimensionless Time ◽  
Pressure Flow ◽  
Outlet Pressure ◽  
Pressure Exchange

A pressure-exchange ejector transferring energy by compression and expansion waves has the potential for higher efficiency. The width and position of each port are essential in pressure-exchange ejector design. A dimensionless time τ expressing both port widths and the positions of port ends was introduced. A prototype was designed and the experimental system was set up. Many sets of experiment with different geometrical arrangements were conducted. The results suggest that the efficiency greatly changes with the geometrical arrangements. The efficiency is about 60% at proper port widths and positions, while at improper geometrical arrangements, the efficiency is much lower and the maximum deviation may reach about 20%. The proper dimensionless port widths and positions at different operating conditions are obtained. For a fixed overall pressure ratio, the widths of the high pressure flow inlet and middle pressure flow outlet increase as the outlet pressure increases and the low pressure flow inlet width is reduced with a larger outlet pressure. The middle pressure flow outlet (MO) opening end remains constant at different outlet pressures. The positions of the high pressure flow inlet (HI) closed end and the low pressure flow inlet (LI) open end increase with the elevation of outlet pressure, however, the distance between the HI closing end and the LI opening end is constant. The port widths and positions have a significant influence on the performance of the pressure-exchange ejector. The dimensionless data obtained are very valuable for pressure-exchange ejector design and performance optimization.

An Experimental Study for NOx - Emission Reduction with Urea-SCR Technology in Vehicular Diesel Engines

2011 ◽  
Vol 71-78 ◽  
pp. 2089-2093 ◽  
Author(s):  
Qian Wang ◽  
Ming Xing Zhou ◽  
Bao Yi Wang
Keyword(s):  
Fuel Consumption ◽  
Control Strategy ◽  
Catalytic Reduction ◽  
Water Solution ◽  
Open Loop ◽  
Loop Control ◽  
Consumption Ratio ◽  
Future Emission ◽  
System Configurations ◽  
Scr System

In order to fulfill future emission standards for middle and heavy-duty vehicles like state Ⅳ and Ⅴ, advanced measures on exhaust gas and engine functionality are required. Selective Catalytic Reduction (SCR) technology is the unique technology currently which can improve the emission and reduce fuel consumption simultaneously. Firstly the reductants and its chemical reactions, SCR system configurations and its working principle and urea dosing control strategy are introduced. Then tests are conducted on a diesel engine with SCR system at bench. The results of ESC cycle show that NOx emission is decreased by more than 67% with the open-loop control strategy. Additionally, the urea and fuel consumption and ammonia leakage have been compared and analyzed respectively, the experiment data indicates that the urea water solution consumption ratio is only 5.7% of fuel for this SCR system, while its average ammonia slip is below 5 ppm.

Sign in / Sign up

Export Citation Format

Share Document