Effect of stagger angle on capillary performance of microgroove structures with reentrant cavities

2021 ◽  
Vol 64 (7) ◽  
pp. 1436-1446
Author(s):  
YaLong Sun ◽  
FuYe Liang ◽  
Yong Tang ◽  
Heng Tang ◽  
XiaoQian Xi ◽  
...  
Keyword(s):  
Stagger Angle

Studies on Downstream Stator With Rotor Re-Staggering and Forward Sweeping in a Subsonic Axial Compressor Stage

2011 ◽  
Author(s):  
P. V. Ramakrishna ◽  
M. Govardhan
Keyword(s):  
Flow Field ◽  
Computational Model ◽  
Flow Rate ◽  
Total Pressure ◽  
Axial Compressor ◽  
Pressure Rise ◽  
Axial Distance ◽  
Compressor Stage ◽  
Numerical Work ◽  
Stagger Angle

The present numerical work studies the flow field in subsonic axial compressor stator passages for: (a) preceding rotor sweep (b) preceding rotor re-staggering (three stagger angle changes: 0°, +3° and +5°); and (c) stator sweeping (two 20° forward sweep schemes). The following are the motives for the study: at the off-design conditions, compressor rotors are re-staggered to alleviate the stage mismatching by adjusting the rows to the operating flow incidence. Fundamental to this is the understanding of the effects of rotor re-staggering on the downstream component. Secondly, sweeping the rotor stages alters the axial distance between the successive rotor-stator stages and necessitates that the stator vanes must also be swept. To the best of the author’s knowledge, stator sweeping to suit such scenarios has not been reported. The computational model for the study utilizes well resolved hexahedral grids. A commercial CFD package ANSYS® CFX 11.0 was used with standard k-ω turbulence model for the simulations. CFD results were well validated with experiments. The following observations were made: (1) When the rotor passage is closed by re-staggering, with the same mass flow rate and the same stator passage area, stators were subjected to negative incidences. (2) Effect of stator sweeping on the upstream rotor flow field is insignificant. Comparison of total pressure rise carried by the downstream stators suggests that an appropriate redesign of stator is essential to match with the swept rotors. (3) While sweeping the stator is not recommended, axial sweeping is preferable over true sweeping when it is necessary.

Endwall Blockage in Axial Compressors

1999 ◽  
Vol 121 (3) ◽  
pp. 499-509 ◽  
Author(s):  
S. A. Khalid ◽  
A. S. Khalsa ◽  
I. A. Waitz ◽  
C. S. Tan ◽  
E. M. Greitzer ◽  
...  
Keyword(s):  
Tip Clearance ◽  
Design Parameters ◽  
Tip Clearance Flow ◽  
Axial Compressors ◽  
Clearance Flow ◽  
Flow Features ◽  
Physical Insight ◽  
Level Loading ◽  
Stagger Angle ◽  
Insight Into

This paper presents a new methodology for quantifying compressor endwall blockage and an approach, using this quantification, for defining the links between design parameters, flow conditions, and the growth of blockage due to tip clearance flow. Numerical simulations, measurements in a low-speed compressor, and measurements in a wind tunnel designed to simulate a compressor clearance flow are used to assess the approach. The analysis thus developed allows predictions of endwall blockage associated with variations in tip clearance, blade stagger angle, inlet boundary layer thickness, loading level, loading profile, solidity, and clearance jet total pressure. The estimates provided by this simplified method capture the trends in blockage with changes in design parameters to within 10 percent. More importantly, however, the method provides physical insight into, and thus guidance for control of, the flow features and phenomena responsible for compressor endwall blockage generation.

Regeneration-Induced Forced Response in Axial Turbines

2013 ◽  
Author(s):  
Jens Aschenbruck ◽  
Christopher E. Meinzer ◽  
Linus Pohle ◽  
Lars Panning-von Scheidt ◽  
Joerg R. Seume
Keyword(s):  
Turbine Blades ◽  
Forced Response ◽  
Response Analysis ◽  
Geometrical Parameters ◽  
Turbine Stage ◽  
Structural Dynamic ◽  
Air Turbine ◽  
Axial Turbines ◽  
Interaction Approach ◽  
Stagger Angle

The regeneration of highly loaded turbine blades causes small variations of their geometrical parameters. To determine the influence of such regeneration-induced variances of turbine blades on the nozzle excitation, an existing air turbine is extended by a newly designed stage. The aerodynamic and the structural dynamic behavior of the new turbine stage are analyzed. The calculated eigenfrequencies are verified by an experimental modal analysis and are found to be in good agreement. Typical geometric variances of overhauled turbine blades are then applied to stator vanes of the newly designed turbine stage. A forced response analysis of these vanes is conducted using a uni-directional fluid-structure interaction approach. The effects of geometric variances on the forced response of the rotor blade are evaluated. It is shown that the vibration amplitudes of the response are significantly higher for some modes due to the additional wake excitation that is introduced by the geometrical variances e.g. 56 times higher for typical MRO-induced variations in stagger-angle.

Multi-Objective Design and Optimisation of Bypass Outlet-Guide Vanes

2003 ◽  
Author(s):  
Shahrokh Shahpar ◽  
David Giacche ◽  
Leigh Lapworth
Keyword(s):  
Design Space ◽  
Guide Vane ◽  
Automated Design ◽  
Analysis Procedure ◽  
High Fidelity ◽  
Cfd Analysis ◽  
Optimization System ◽  
Multi Objective ◽  
Cluster Of Workstations ◽  
Stagger Angle

This paper describes the development of an automated design optimization system that makes use of a high fidelity Reynolds-Averaged CFD analysis procedure to minimize the fan forcing and fan BOGV (bypass outlet guide vane) losses simultaneously taking into the account the down-stream pylon and RDF (radial drive fairing) distortions. The design space consists of the OGV’s stagger angle, trailing-edge recambering, axial and circumferential positions leading to a variable pitch optimum design. An advanced optimization system called SOFT (Smart Optimisation for Turbomachinery) was used to integrate a number of pre-processor, simulation and in-house grid generation codes and postprocessor programs. A number of multi-objective, multi-point optimiztion were carried out by SOFT on a cluster of workstations and are reported herein.

Mechanism and Flow Control on the Mismatching of Impeller and Vaned Diffuser Caused by Inlet Prewhirl for Centrifugal Compressors

2016 ◽  
Author(s):  
Qiangqiang Huang ◽  
Xinqian Zheng ◽  
Aolin Wang
Keyword(s):  
Flow Control ◽  
Control Method ◽  
Three Dimensional ◽  
Navier Stokes ◽  
Vaned Diffuser ◽  
Inlet Distortion ◽  
Computational Fluid Dynamics Cfd ◽  
Stagger Angle ◽  
Good Agreement ◽  
Matching Relation

Air often flows into compressors with inlet prewhirl, because it will obtain a circumferential component of velocity via inlet distortion or swirl generators such as inlet guide vanes. A lot of research has shown that inlet prewhirl does influence the characteristics of components, but the change of the matching relation between the components caused by inlet prewhirl is still unclear. This paper investigates the influence of inlet prewhirl on the matching of the impeller and the diffuser and proposes a flow control method to cure mismatching. The approach combines steady three-dimensional Reynolds-averaged Navier-Stokes (RANS) simulations with theoretical analysis and modeling. The result shows that a compressor whose impeller and diffuser match well at zero prewhirl will go to mismatching at non-zero prewhirl. The diffuser throat gets too large to match the impeller at positive prewhirl and gets too small for matching at negative prewhirl. The choking mass flow of the impeller is more sensitive to inlet prewhirl than that of the diffuser, which is the main reason for the mismatching. To cure the mismatching via adjusting the diffuser vanes stagger angle, a one-dimensional method based on incidence matching has been proposed to yield a control schedule for adjusting the diffuser. The optimal stagger angle predicted by analytical method has good agreement with that predicted by computational fluid dynamics (CFD). The compressor is able to operate efficiently in a much broader flow range with the control schedule. The flow range, where the efficiency is above 80%, of the datum compressor and the compressor only employing inlet prewhirl and no control are just 25.3% and 31.8%, respectively. For the compressor following the control schedule, the flow range is improved up to 46.5%. This paper also provides the perspective of components matching to think about inlet distortion.

The Effect of Four Part Gap Geometry Configurations for Variable Stator Vanes in a Compressor Cascade

2012 ◽  
Author(s):  
Marcel Gottschall ◽  
Konrad Vogeler ◽  
Ronald Mailach
Keyword(s):  
Flow Field ◽  
Separated Flow ◽  
Reynolds Numbers ◽  
Compressor Cascade ◽  
Field Development ◽  
Operating Range ◽  
Rear Part ◽  
Axis Position ◽  
Stagger Angle ◽  
Variable Stator

The article describes numerical investigations on the influence of four different endwall clearance topologies for variable stator vanes to secondary flow field development and the performance of high pressure compressors. The aim of this work is to quantify the characteristics of different clearance configurations depending on the penny-axis position and the penny diameter for a typical operating range. All clearance configurations were implemented to a linear cascade of modern stator profiles. The analysis was introduced using a relative clearance size of 1.3% chord at three stagger angles and two characteristic Reynolds numbers to model the operating range on aircraft engines. 3D numerical calculations were carried out to gain information about the flow field inside the cascade. They were compared with measurements of a 5-hole-probe as well as pressure tappings on the airfoil and the endwall. The CFD shows the clearance characteristics in good agreement with the measurements for the lower and the nominal stagger angle. Small gaps in the rear part of the vane have a beneficial effect on the flow field. In contrast, a clearance in the higher loaded front part of the vane always resulted in increased losses. Otherwise, the significant enhanced performance of a rear part gap, which was measured at the higher stagger angle, was not reflected by the CFD. The reduced mixing losses and the higher averaged flow turning even compared to a configuration without a clearance are not verified with the calculations. Large flow separations at the high stagger angle result in a two to four times higher underturning of the CFD in comparison to the experiments. The clearance effects to the characteristic radial loss distribution up to 40 % bladeheight also deviate from the measurements due to heavy mixing of clearance and reversed separated flow.

The Influence of Geometry Deformation on a Multistage Compressor

2018 ◽  
Author(s):  
Xin Teng ◽  
WuLi Chu ◽  
HaoGuang Zhang ◽  
Kai Liu ◽  
JinGe Li
Keyword(s):  
Flow Field ◽  
Pressure Rise ◽  
Tip Clearance ◽  
Field Analysis ◽  
Dominant Factor ◽  
Accurate Estimation ◽  
Time Operation ◽  
Different Types ◽  
Multistage Compressor ◽  
Stagger Angle

Over the service time, the rotating parts of turbine engine vary in their geometry. When aircraft take off or fly through a volcanic ash cloud, the particles are sucked into the engine, impinge the blade and gradually erode the surface. The impinging between particles and blades is responsible for the increase of the surface roughness. Also, during the long-time operation, the function of the blade’s stacking law combined with the centrifugal force could cause deviation of the stagger angle. Moreover, blade tip clearance could vary because of the casing deformation. All the deformation of geometry could severely reduce the engine performance and thus engine life. The work presented in this paper focused on the influence of geometry deformation in a real low-pressure compressor. The investigation is more difficult than most of the previously published researches with a total of five stages being considered. Due to the irregularities in geometry, it is difficult to numerically assess the performance of the compressor. The aim of this study is to give an analysis method that allows an efficient and accurate estimation of the performance for multistage compressor with geometry deformation. In the first step, the geometry models with different deviation in tip clearance, roughness and stagger angle were established respectively. A CFD study was then applied to the compressor with RANS method to calculate the flow field with different types of deformation. The variation of overall performance due to the deformation was finally analyzed to identify the dominant factor on influencing the performance of the compressor among different types of geometry deformation. A method based on polytropic efficiency analysis and flow field analysis was also established to specifically analyze which stage is most sensitive to the geometry deformation. The results show a significant influence of geometric deformation on the efficiency, total pressure rise and flow range of the multistage compressor. The conclusions of this study would provide an important guidance for engine overhaul in the factory.

scholarly journals Redesigning a compressor inlet guide vane for 0 to 60 degree stagger angles

2021 ◽  
Author(s):  
Stephanie Waters
Keyword(s):  
Fuel Consumption ◽  
Guide Vane ◽  
Leading Edge ◽  
Aircraft Engine ◽  
Inlet Guide Vane ◽  
Pressure Loss Coefficient ◽  
Compressor Inlet ◽  
Curvature Distribution ◽  
Stagger Angle ◽  
Total Pressure Loss Coefficient

This report's objective is to reduce the total pressure loss coefficient of an inlet guide vane (IGV) at high stagger angles and to therefore reduce the overall fuel consumption of an aircraft engine. IGVs are usually optimized for cruise where the stagger angle is approximately 0 degrees. To reduce losses, four different methodologies were tested: increasing the leading edge radius, increasing the camber, creating a "drooped nose", and creating an "S" curvature distribution. A baseline IGV was chosen and modified using these methodologies to create 10 new IGV designs. CFX was used to perform a CFD analysis on all 11 IGV designs at 5 stagger angles from 0 to 60 degrees. Typical missions were analyzed and it was discovered that the new designs decreased the fuel consumption of the engine. The IGV with the "S" curvature and thicker leading edge was the best and decreased the fuel consumption by 0.24%.

Effect of Stagger Angle on the Three-Dimensional Separation Around a NACA65 Blade in a Decelerating Flow

2021 ◽  
Vol 14 (1) ◽  
pp. 34-41
Author(s):  
Yoichi Kinoue ◽  
Yuya Matsumoto ◽  
Masaki Sakaguchi ◽  
Norimasa Shiomi
Keyword(s):  
Three Dimensional ◽  
Stagger Angle
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