scholarly journals A shell model for resin flow and preform deformation in thin-walled composite manufacturing processes

2019 ◽  
Vol 13 (6) ◽  
pp. 923-937 ◽  
Author(s):  
Da Wu ◽  
Ragnar Larsson
Keyword(s):  
Shell Model ◽  
Large Scale ◽  
Surface Flow ◽  
Flow In Porous Media ◽  
Resin Flow ◽  
Problem Size ◽  
Fiber Preform ◽  
Plane Flow ◽  
Numerical Example ◽  
Thin Walled

AbstractThe paper proposes a novel approach to model the in-plane resin flow in deformable thin-walled fiber preforms for liquid composite molding processes. By ignoring the through-thickness flow in large scale thin-walled components, the 3-D resin flow is simplified to an in-plane flow inside the preform by a specialized divergence theorem. Shell kinematics are used to describe the fiber preform deformation, and the compressible flow is modeled in the context of the free surface flow in porous media. For simplicity and efficiency, the normal stretch, which is driven by the internal fluid and applied external pressure, represents the fiber preform expansion and compression. As compared with full 3-D models, the proposed shell model significantly reduces the problem size, while it still represents the primary physical phenomena during the process. The effects of neglecting the through-thickness flow are illustrated in a numerical example that compares the flow for a set of preforms with different thickness. The model is demonstrated from the numerical example of the mold filling in a doubly curved thin-walled fiber preform. Due to the applied vacuum and the consequent resin flow motion, the relevant deformation of the preform is observed.

scholarly journals Modeling and Experimental Validation of the VARTM Process for Thin-Walled Preforms

Polymers ◽  
2019 ◽  
Vol 11 (12) ◽  
pp. 2003
Author(s):  
Da Wu ◽  
Ragnar Larsson ◽  
Mohammad S. Rouhi
Keyword(s):  
Shell Model ◽  
Computational Efficiency ◽  
Large Scale ◽  
Strongly Coupled ◽  
Thin Walled Structures ◽  
Simulation Based ◽  
Thin Walled ◽  
High Computational Efficiency ◽  
Insight Into ◽  
Vartm Process

In this paper, recent shell model is advanced towards the calibration and validation of the Vacuum-assisted Resin Transfer Molding (VARTM) process in a novel way. The model solves the nonlinear and strongly coupled resin flow and preform deformation when the 3-D flow and stress problem is simplified to a corresponding 2-D problem. In this way, the computational efficiency is enhanced dramatically, which allows for simulations of the VARTM process of large scale thin-walled structures. The main novelty is that the assumptions of the neglected through-thickness flow and the restricted preform deformation along the normal of preform surface suffice well for the thin-walled VARTM process. The model shows excellent agreement with the VARTM process experiment. With good accuracy and high computational efficiency, the shell model provides an insight into the simulation-based optimization of the VARTM process. It can be applied to either determine locations of the gate and vents or optimize process parameters to reduce the deformation.

Experimental and numerical studies on failure and energy absorption of composite thin-walled square tubes under quasi-static compression loading

2020 ◽  
Vol 21 (6) ◽  
pp. 623-634
Author(s):  
Haolei Mou ◽  
Zhenyu Feng ◽  
Jiang Xie ◽  
Jun Zou ◽  
Kun Zhou
Keyword(s):  
Finite Element ◽  
Shell Model ◽  
Energy Absorption ◽  
Failure Mode ◽  
Failure Criterion ◽  
Finite Element Models ◽  
Static Compression ◽  
Compression Loading ◽  
Thin Walled ◽  
Simulation Results

AbstractTo analysis the failure and energy absorption of carbon fiber reinforced polymer (CFRP) thin-walled square tube, the quasi-static axial compression loading tests are conducted for [±45]3s square tube, and the square tube after test is scanned to further investigate the failure mechanism. Three different finite element models, i.e. single-layer shell model, multi-layer shell model and stacked shell mode, are developed by using the Puck 2000 matrix failure criterion and Yamada Sun fiber failure criterion, and three models are verified and compared according to the experimental energy absorption metrics. The experimental and simulation results show that the failure mode of [±45]3s square tube is the local buckling failure mode, and the energy are absorbed mainly by intralaminar and interlaminar delamination, fiber elastic deformation, fiber debonding and fracture, matrix deformation cracking and longitudinal crack propagation. Three different finite element models can reproduce the collapse behaviours of [±45]3s square tube to some extent, but the stacked shell model can better reproduce the failure mode, and the difference of specific energy absorption (SEA) is minimum, which shows the numerical simulation results are in better agreement with the test results.

scholarly journals Time-resolved PIV measurements of a deflected submerged jet interacting with liquid-gas and liquid-liquid interfaces

2021 ◽  
Author(s):  
Stefan Puttinger ◽  
Mahdi Saeedipour
Keyword(s):  
Liquid Layer ◽  
Large Scale ◽  
Free Surface Flow ◽  
Industrial Applications ◽  
Liquid Pool ◽  
Surface Flow ◽  
Two Phase ◽  
Time Resolved ◽  
Submerged Jet ◽  
Major Interest

AbstractThis paper presents an experimental investigation on the interactions of a deflected submerged jet into a liquid pool with its above interface in the absence and presence of an additional lighter liquid. Whereas the former is a free surface flow, the latter mimics a situation of two stratified liquids where the liquid-liquid interface is disturbed by large-scale motions in the liquid pool. Such configurations are encountered in various industrial applications and, in most cases, it is of major interest to avoid the entrainment of droplets from the lighter liquid into the main flow. Therefore, it is important to understand the fluid dynamics in such configurations and to analyze the differences between the cases with and without the additional liquid layer. To study this problem, we applied time-resolved particle image velocimetry experiments with high spatial resolution. A detailed data analysis of a small layer beneath the interface shows that although the presence of an additional liquid layer stabilizes the oscillations of the submerged jet significantly, the amount of kinetic energy, enstrophy, and velocity fluctuations concentrated in the proximity of the interface is higher when the oil layer is present. In addition, we analyze the energy distribution across the eigenmodes of a proper orthogonal distribution and the distribution of strain and vortex dominated regions. As the main objective of this study, these high-resolution time-resolved experimental data provide a validation platform for the development of new models in the context of the volume of fluid-based large eddy simulation of turbulent two-phase flows.

Development and Testing of an Unmanned Aerial Vehicle for Large Scale Particle Image Velocimetry

2014 ◽  
Author(s):  
Christopher Pagano ◽  
Flavia Tauro ◽  
Salvatore Grimaldi ◽  
Maurizio Porfiri
Keyword(s):  
Particle Image Velocimetry ◽  
Large Scale ◽  
Field Experiments ◽  
Particle Image ◽  
Low Cost ◽  
Surface Flow ◽  
Natural Environments ◽  
Natural Stream ◽  
Image Velocimetry ◽  
Scale Particle

Large scale particle image velocimetry (LSPIV) is a nonintrusive environmental monitoring methodology that allows for continuous characterization of surface flows in natural catchments. Despite its promise, the implementation of LSPIV in natural environments is limited to areas accessible to human operators. In this work, we propose a novel experimental configuration that allows for unsupervised LSPIV over large water bodies. Specifically, we design, develop, and characterize a lightweight, low cost, and stable quadricopter hosting a digital acquisition system. An active gimbal maintains the camera lens orthogonal to the water surface, thus preventing severe image distortions. Field experiments are performed to characterize the vehicle and assess the feasibility of the approach. We demonstrate that the quadricopter can hover above an area of 1×1m2 for 4–5 minutes with a payload of 500g. Further, LSPIV measurements on a natural stream confirm that the methodology can be reliably used for surface flow studies.

scholarly journals Study of nuclei around Z = 28 by large-scale shell model calculations

2013 ◽  
Vol 445 ◽  
pp. 012028 ◽  
Author(s):  
Y Tsunoda ◽  
T Otsuka ◽  
N Shimizu ◽  
M Honma ◽  
Y Utsuno
Keyword(s):  
Shell Model ◽  
Large Scale ◽  
Model Calculations

Seeding metrics for image velocimetry performances in rivers

2021 ◽  
Author(s):  
Silvano Fortunato Dal Sasso ◽  
Alonso Pizarro ◽  
Sophie Pearce ◽  
Ian Maddock ◽  
Matthew T. Perks ◽  
...  
Keyword(s):  
Spatial Distribution ◽  
Optical Sensors ◽  
Large Scale ◽  
Surface Flow ◽  
Surface Velocity ◽  
Seeding Density ◽  
Earth System ◽  
Science Data ◽  
Image Velocimetry ◽  
Hydraulic Conditions

<p>Optical sensors coupled with image velocimetry techniques are becoming popular for river monitoring applications. In this context, new opportunities and challenges are growing for the research community aimed to: i) define standardized practices and methodologies; and ii) overcome some recognized uncertainty at the field scale. At this regard, the accuracy of image velocimetry techniques strongly depends on the occurrence and distribution of visible features on the water surface in consecutive frames. In a natural environment, the amount, spatial distribution and visibility of natural features on river surface are continuously challenging because of environmental factors and hydraulic conditions. The dimensionless seeding distribution index (SDI), recently introduced by Pizarro et al., 2020a,b and Dal Sasso et al., 2020, represents a metric based on seeding density and spatial distribution of tracers for identifying the best frame window (FW) during video footage. In this work, a methodology based on the SDI index was applied to different study cases with the Large Scale Particle Image Velocimetry (LSPIV) technique. Videos adopted are taken from the repository recently created by the COST Action Harmonious, which includes 13 case study across Europe and beyond for image velocimetry applications (Perks et al., 2020). The optimal frame window selection is based on two criteria: i) the maximization of the number of frames and ii) the minimization of SDI index. This methodology allowed an error reduction between 20 and 39% respect to the entire video configuration. This novel idea appears suitable for performing image velocimetry in natural settings where environmental and hydraulic conditions are extremely challenging and particularly useful for real-time observations from fixed river-gauged stations where an extended number of frames are usually recorded and analyzed.</p><p> </p><p><strong>References </strong></p><p>Dal Sasso S.F., Pizarro A., Manfreda S., Metrics for the Quantification of Seeding Characteristics to Enhance Image Velocimetry Performance in Rivers. Remote Sensing, 12, 1789 (doi: 10.3390/rs12111789), 2020.</p><p>Perks M. T., Dal Sasso S. F., Hauet A., Jamieson E., Le Coz J., Pearce S., …Manfreda S, Towards harmonisation of image velocimetry techniques for river surface velocity observations. Earth System Science Data, https://doi.org/10.5194/essd-12-1545-2020, 12(3), 1545 – 1559, 2020.</p><p>Pizarro A., Dal Sasso S.F., Manfreda S., Refining image-velocimetry performances for streamflow monitoring: Seeding metrics to errors minimisation, Hydrological Processes, (doi: 10.1002/hyp.13919), 1-9, 2020.</p><p>Pizarro A., Dal Sasso S.F., Perks M. and Manfreda S., Identifying the optimal spatial distribution of tracers for optical sensing of stream surface flow, Hydrology and Earth System Sciences, 24, 5173–5185, (10.5194/hess-24-5173-2020), 2020.</p>

Heat Transfer and Aerodynamics of Over-Shroud Leakage Flows in a High-Pressure Turbine

2009 ◽  
Author(s):  
Knut Lehmann ◽  
Richard Thomas ◽  
Howard Hodson ◽  
Vassilis Stefanis
Keyword(s):  
Heat Transfer ◽  
High Pressure ◽  
Large Scale ◽  
Suction Side ◽  
Surface Flow ◽  
Tip Clearance ◽  
Flow Visualisation ◽  
Leakage Flow ◽  
High Pressure Turbine ◽  
High Heat Transfer

An experimental study has been conducted to investigate the distribution of the convective heat transfer on the shroud of a high pressure turbine blade in a large scale rotating rig. A continuous thin heater foil technique has been adapted and implemented on the turbine shroud. Thermochromic Liquid Crystals were employed for the surface temperature measurements to derive the experimental heat transfer data. The heat transfer is presented on the shroud top surfaces and the three fins. The experiments were conducted for a variety of Reynolds numbers and flow coefficients. The effects of different inter-shroud gap sizes and reduced fin tip clearance gaps were also investigated. Details of the shroud flow field were obtained using an advanced Ammonia-Diazo surface flow visualisation technique. CFD predictions are compared with the experimental data and used to aid interpretation. Contour maps of the Nusselt number reveal that regions of highest heat transfer are mostly confined to the suction side of the shroud. Peak values exceed the average by as much as 100 percent. It has been found that the interaction between leakage flow through the inter-shroud gaps and the fin tip leakage jets are responsible for this high heat transfer. The inter-shroud gap leakage flow causes a disruption of the boundary layer on the turbine shroud. Furthermore, the development of the large recirculating shroud cavity vortices is severely altered by this leakage flow.

Transient Analysis of In-Plane and Through Thickness Flow During VARTM in the Presence of HPM

2014 ◽  
Author(s):  
Debabrata Adhikari ◽  
Suhasini Gururaja
Keyword(s):  
Transient Analysis ◽  
Flow Model ◽  
Resin Flow ◽  
Constant Flow ◽  
High Permeability ◽  
Coupled Flow ◽  
Resin Infusion ◽  
Plane Flow ◽  
Constant Flow Rate ◽  
Vartm Process

Modeling resin flow for a Vacuum Assisted Resin Transfer Molding (VARTM) process involves developing an approach for coupled flow-compaction, porosity-permeability, resin-cure and stress-development phenomena. In the present work, a modified transient incompressible resin flow model has been developed for VARTM without considering the constant flow rate assumption. The use of High Permeability Medium (HPM) during VARTM results in a through-thickness flow in addition to in-plane flow developing due to the pressure gradient. Results have been validated with existing literature. Fill time comparisons for with and without HPM cases have been presented. Some preliminary results of 2D plane flow have also been obtained which show promise in replicating the physics of vacuum assisted resin infusion composite manufacturing process.

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