Low-cost northern Tunisian kaolinitic clay-based refractory materials and effect of a rich alumina clay addition

2021 ◽  
Vol 14 (16) ◽  
Author(s):  
Oumaima Grine ◽  
Bechir Moussi ◽  
Walid Hajjaji ◽  
Pascal Pilate ◽  
Johan Yans ◽  
...  
Author(s):  
Brian K. Paul ◽  
Hadi Hasan ◽  
Tyler Dewey ◽  
David Alman ◽  
Richard D. Wilson

Microtechnology-based Energy and Chemical Systems (MECS) offer opportunities for portable power generation, distributed heat pumps, hydrogen separation for automotive fuel cells, on-site waste remediation and point-of-use chemical synthesis. In order to realize many of these applications, it is recognized that new techniques must be developed for producing microchannels within refractory materials. Material requirements include high-temperature resistance, chemical inertness and low-cost microfabrication. Advances in multilayer ceramics have allowed the microlamination of microreactor structures from ceramic tape. The tapes are formed in the green state and subsequently bonded through a sintering process. Problems include sagging, porosity, and volumetric shrinkage which can lead to dimensional instability. Intermetallics are another class of refractory materials which may hold some promise for high-temperature microchannel development. In this paper, several proposed methods of forming microchannel arrays in aluminide intermetallics are evaluated. These methods have the advantage of eliminating volumetric shrinkage due to binder removal. Results show that some NiAl systems may be suitable for microchannel designs. Issues to be addressed include cost, volumetric shrinkage due to phase changes or other creep-related phenomena incurred during phase changes.


2017 ◽  
Vol 265 ◽  
pp. 43-46
Author(s):  
V.A. Perfilov ◽  
Dmitry V. Oreshkin

The article suggests recycling aluminium and pipe industry wastes in the production of refractory materials. New compositions of light fibrous concrete are developed, compared to the known structures they have improved physical and mechanical properties and a low cost. This is achieved due to the lack of heat treatment and utilization of industrial waste. Aluminous slag and sulphate sludge are stored in open landfills. Recycling of slag and sludge helps to improve the ecological state of environment. This article describes the chemical composition of the waste and suggests the optimal ratio of the mixture components. The properties of refractory fibrous concretes were defined at hardening of mixture in the natural conditions in the absence of heat treatment.


2021 ◽  
pp. 1-38
Author(s):  
Alejandra Tironi ◽  
Ricarda Sposito ◽  
Gisela P. Cordoba ◽  
Silvina V. Zito ◽  
Viviana F. Rahhal ◽  
...  

This study compares the pozzolanic activity of kaolinitic and illite clays after calcination as they are the most abundant types of clays worldwide. The impact of calcined clays on microstructure development is tested by determining the porosity of cement paste as well as by phase and optical analysis of cement matrix and interfacial transition zone of concrete. As water transportation with damaging carbonate or chloride ions is the main reason for reduced durability of reinforced concrete, the results are complemented with water absorption tests on blended concretes. At 28 days, system with calcined kaolinitic clay reveal a higher densification of its microstructure with lower water absorption rate compared to plain concrete and concrete with calcined illite clay, which is related to its higher pozzolanic reactivity. Nonetheless calcined illite clays can be considered as low-cost clinker replacement as a significant pozzolanic contribution is detectable and after 90 days, the water absorption behaviour is comparable with those of the other systems investigated.


Author(s):  
Y. L. Chen ◽  
S. Fujlshiro

Metastable beta titanium alloys have been known to have numerous advantages such as cold formability, high strength, good fracture resistance, deep hardenability, and cost effectiveness. Very high strength is obtainable by precipitation of the hexagonal alpha phase in a bcc beta matrix in these alloys. Precipitation hardening in the metastable beta alloys may also result from the formation of transition phases such as omega phase. Ti-15-3 (Ti-15V- 3Cr-3Al-3Sn) has been developed recently by TIMET and USAF for low cost sheet metal applications. The purpose of the present study was to examine the aging characteristics in this alloy.The composition of the as-received material is: 14.7 V, 3.14 Cr, 3.05 Al, 2.26 Sn, and 0.145 Fe. The beta transus temperature as determined by optical metallographic method was about 770°C. Specimen coupons were prepared from a mill-annealed 1.2 mm thick sheet, and solution treated at 827°C for 2 hr in argon, then water quenched. Aging was also done in argon at temperatures ranging from 316 to 616°C for various times.


Author(s):  
J. D. Muzzy ◽  
R. D. Hester ◽  
J. L. Hubbard

Polyethylene is one of the most important plastics produced today because of its good physical properties, ease of fabrication and low cost. Studies to improve the properties of polyethylene are leading to an understanding of its crystalline morphology. Polyethylene crystallized by evaporation from dilute solutions consists of thin crystals called lamellae. The polyethylene molecules are parallel to the thickness of the lamellae and are folded since the thickness of the lamellae is much less than the molecular length. This lamellar texture persists in less perfect form in polyethylene crystallized from the melt.Morphological studies of melt crystallized polyethylene have been limited due to the difficulty of isolating the microstructure from the bulk specimen without destroying or deforming it.


Author(s):  
J. Temple Black

In ultramicrotomy, the two basic tool materials are glass and diamond. Glass because of its low cost and ease of manufacture of the knife itself is still widely used despite the superiority of diamond knives in many applications. Both kinds of knives produce plastic deformation in the microtomed section due to the nature of the cutting process and microscopic chips in the edge of the knife. Because glass has no well defined slip planes in its structure (it's an amorphous material), it is very strong and essentially never fails in compression. However, surface flaws produce stress concentrations which reduce the strength of glass to 10,000 to 20,000 psi from its theoretical or flaw free values of 1 to 2 million psi. While the microchips in the edge of the glass or diamond knife are generally too small to be observed in the SEM, the second common type of defect can be identified. This is the striations (also termed the check marks or feathers) which are always present over the entire edge of a glass knife regardless of whether or not they are visable under optical inspection. These steps in the cutting edge can be observed in the SEM by proper preparation of carefully broken knives and orientation of the knife, with respect to the scanning beam.


Author(s):  
H. O. Colijn

Many labs today wish to transfer data between their EDS systems and their existing PCs and minicomputers. Our lab has implemented SpectraPlot, a low- cost PC-based system to allow offline examination and plotting of spectra. We adopted this system in order to make more efficient use of our microscopes and EDS consoles, to provide hardcopy output for an older EDS system, and to allow students to access their data after leaving the university.As shown in Fig. 1, we have three EDS systems (one of which is located in another building) which can store data on 8 inch RT-11 floppy disks. We transfer data from these systems to a DEC MINC computer using “SneakerNet”, which consists of putting on a pair of sneakers and running down the hall. We then use the Hermit file transfer program to download the data files with error checking from the MINC to the PC.


Author(s):  
T. P. Nolan

Thin film magnetic media are being used as low cost, high density forms of information storage. The development of this technology requires the study, at the sub-micron level, of morphological, crystallographic, and magnetic properties, throughout the depth of the deposited films. As the microstructure becomes increasingly fine, widi grain sizes approaching 100Å, the unique characterization capabilities of transmission electron microscopy (TEM) have become indispensable to the analysis of such thin film magnetic media.Films were deposited at 225°C, on two NiP plated Al substrates, one polished, and one circumferentially textured with a mean roughness of 55Å. Three layers, a 750Å chromium underlayer, a 600Å layer of magnetic alloy of composition Co84Cr14Ta2, and a 300Å amorphous carbon overcoat were then sputter deposited using a dc magnetron system at a power of 1kW, in a chamber evacuated below 10-6 torr and filled to 12μm Ar pressure. The textured medium is presently used in industry owing to its high coercivity, Hc, and relatively low noise. One important feature is that the coercivity in the circumferential read/write direction is significandy higher than that in the radial direction.


Author(s):  
K.M. Hones ◽  
P. Sheldon ◽  
B.G. Yacobi ◽  
A. Mason

There is increasing interest in growing epitaxial GaAs on Si substrates. Such a device structure would allow low-cost substrates to be used for high-efficiency cascade- junction solar cells. However, high-defect densities may result from the large lattice mismatch (∼4%) between the GaAs epilayer and the silicon substrate. These defects can act as nonradiative recombination centers that can degrade the optical and electrical properties of the epitaxially grown GaAs. For this reason, it is important to optimize epilayer growth conditions in order to minimize resulting dislocation densities. The purpose of this paper is to provide an indication of the quality of the epitaxially grown GaAs layers by using transmission electron microscopy (TEM) to examine dislocation type and density as a function of various growth conditions. In this study an intermediate Ge layer was used to avoid nucleation difficulties observed for GaAs growth directly on Si substrates. GaAs/Ge epilayers were grown by molecular beam epitaxy (MBE) on Si substrates in a manner similar to that described previously.


Author(s):  
R.J. Mount ◽  
R.V. Harrison

The sensory end organ of the ear, the organ of Corti, rests on a thin basilar membrane which lies between the bone of the central modiolus and the bony wall of the cochlea. In vivo, the organ of Corti is protected by the bony wall which totally surrounds it. In order to examine the sensory epithelium by scanning electron microscopy it is necessary to dissect away the protective bone and expose the region of interest (Fig. 1). This leaves the fragile organ of Corti susceptible to physical damage during subsequent handling. In our laboratory cochlear specimens, after dissection, are routinely prepared by the O-T- O-T-O technique, critical point dried and then lightly sputter coated with gold. This processing involves considerable specimen handling including several hours on a rotator during which the organ of Corti is at risk of being physically damaged. The following procedure uses low cost, readily available materials to hold the specimen during processing ,preventing physical damage while allowing an unhindered exchange of fluids.Following fixation, the cochlea is dehydrated to 70% ethanol then dissected under ethanol to prevent air drying. The holder is prepared by punching a hole in the flexible snap cap of a Wheaton vial with a paper hole punch. A small amount of two component epoxy putty is well mixed then pushed through the hole in the cap. The putty on the inner cap is formed into a “cup” to hold the specimen (Fig. 2), the putty on the outside is smoothed into a “button” to give good attachment even when the cap is flexed during handling (Fig. 3). The cap is submerged in the 70% ethanol, the bone at the base of the cochlea is seated into the cup and the sides of the cup squeezed with forceps to grip it (Fig.4). Several types of epoxy putty have been tried, most are either soluble in ethanol to some degree or do not set in ethanol. The only putty we find successful is “DUROtm MASTERMENDtm Epoxy Extra Strength Ribbon” (Loctite Corp., Cleveland, Ohio), this is a blue and yellow ribbon which is kneaded to form a green putty, it is available at many hardware stores.


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