scholarly journals Optimization of steam explosion parameters for improved biotechnological use of wheat straw

Author(s):  
Daniel Sulzenbacher ◽  
Denise Atzmüller ◽  
Felix Hawe ◽  
Manuela Richter ◽  
Alvaro Cristobal-Sarramian ◽  
...  

AbstractUsing lignocellulosic raw materials as substrate for biotechnological applications has been a focus of research during the last two decades. They contain sugars, which can be used in industrial fermentation processes, in from of polysaccharides (cellulose, hemicellulose). Wheat straw, one representative of lignocellulosic materials, is sustainably and abundantly available, especially in Europe and North America. However, wheat straw, just like any other lignocellulosic material, needs to be pretreated in one way or the other in order to generate sufficient quantities of monosaccharides. One widely used pretreatment for lignocellulosic material is steam explosion combined with enzymatic hydrolysis. In this study, the effects of steam exploding wheat straw in combination with water are presented. By impregnation with water, saccharide yields from subsequent enzymatic hydrolysis increased from 18.8 to 22.6 g L−1 for glucose and 13.8 to 16.4 g L−1 for xylose, respectively. Moreover, the basic steam explosion parameters residence time and temperature were optimized in ranges from 5 to 20 min and 180–200 °C. This further optimization increased the maximum saccharide yield to 41.2 g L−1 for glucose (200 °C, 15 min) and 18.9 g L−1 for xylose (190 °C, 10 min). Finally, the growth of the intensively investigated biotechnological production host Yarrowia lipolytica on hydrolysates derived from different steam explosion parameters was evaluated. Y. lipolytica grew well in media containing up to 90% wheat straw hydrolysate as sole carbon source, demonstrating the potential as substrate for biotechnological processes.

2022 ◽  
Vol 16 (4) ◽  
pp. 59-67
Author(s):  
Dmitriy Prosvirnikov ◽  
Denis Tuncev ◽  
Bulat Ziganshin

The article is devoted to the development of technology and equipment for the production of bioethanol from agricultural plant waste, activated by the steam explosion method. The value and novelty of research lies in obtaining new data on the effective acidic and enzymatic hydrolysis of activated raw materials, and developing a technology for the conversion of plant raw materials into bioethanol. The studies were carried out on the basis of the Department of Wood Materials Processing of Kazan National Research Technological University (Republic of Tatarstan, Kazan). A pilot plant for the production of bioethanol and the principle of its operation are presented. Pine wood waste and wheat straw (collected in Kukmor region of the Republic of Tatarstan in the period August-September 2021) were used as raw materials. Steam-explosive activation of raw materials was carried out at temperatures of 165 ⁰C and 210 ⁰C for 5 minutes. Acid hydrolysis parameters: H2SO4 concentration - 0.5% and 1.5%, hydromodule 1:15, hydrolysis temperature - 187⁰C, hydrolysis duration - 5 hours. Enzymatic hydrolysis parameters: preparation - Cellulox-A (OOO PO Sibbiopharm, Russia) - 6 and 12 g/kg of raw material, hydrolysis temperature - 45 ⁰C, substrate pH 4.7 (acetate buffer), raw material concentration in the substrate 33 g/l, the duration of hydrolysis is 72 h. Alcoholic fermentation of hydrolysates was carried out at 32-34⁰C using Saccharomyces cerevisiae yeast, fermentation duration 7 h, yeast concentration 25 g/l. The bioethanol yield in % of reducing substances was recalculated after determining the mass yield. It is concluded that the vapor-explosive activation of pine wood at a temperature of 210 ºC makes it possible to obtain by acid hydrolysis and anaerobic fermentation of reducing substances up to 0.26 kg (0.33 l) of ethanol from 1 kg of activated raw materials, and activation of wheat straw at the same temperature allows obtaining up to 0.172 kg (0.218 l) ethanol with 1 kg of activated straw


2015 ◽  
Vol 78 ◽  
pp. 516-526 ◽  
Author(s):  
Maache-Rezzoug Zoulikha ◽  
Maugard Thierry ◽  
Zhao Jean-Michel Qiuyu ◽  
Armelle Nouviaire ◽  
Rezzoug Sid-Ahmed

2018 ◽  
Vol 284 ◽  
pp. 773-778 ◽  
Author(s):  
Dmitry B. Prosvirnikov ◽  
Rushan G. Safin ◽  
S.R. Zakirov

Today’s methods for producing powdered celluloses, in particular microcrystalline cellulose (MCC), from various plant raw materials, while applying new highly efficient methods for the isolation of cellulose are of a great interest. One of these methods is the production of MCC from lignocellulosic material activated by steam explosion treatment. The material obtained by this method from wood has a high reactivity, low content of residual lignin, a high specific surface, which allows to subject it successfully and efficiently to accelerated delignification or hydrolytic breakdown (degradation). This ability of the lignocellulosic material, activated by steam explosion, is the basis of this study, which provides the results of an experimental evaluation of the component and dispersion analysis of MCC, obtained from this material.


2020 ◽  
Vol 19 (1) ◽  
pp. 80-97
Author(s):  
Andrej Pažitný ◽  
Albert Russ ◽  
Štefan Boháček ◽  
Štefan Šutý ◽  
Vladimír Ihnát

Monosaccharides such as glucose, xylose and arabinose are the main monomer units of which cellulose and hemicelluloses are composed. The cellulose and hemicelluloses content in many biomass species makes them suitable for 2G bioethanol production. Today, when 1G bioethanol production is closely monitored due to its enormous consumption of food raw materials such as wheat or corn grains, larger companies are gradually moving to pilot operations of 2G bioethanol production. However, cellulose and hemicelluloses contained in biomass are only very slightly accessible to enzymes used in 2G bioethanol production. Therefore pretreatment methods such as steam explosion are very suitable to use for fractionation of cell structure. In this paper, we tested the cellulose accessibility. We compared the cellulose accessibility of wheat straw particles with wooden particles obtained from beech and poplar. Particle size was less than 0.7 mm. We identified the optimal conditions of steam explosion pretreatment at reaction temperature of 200 °C for wheat straw, poplar and beech wood particles. The main indicator of accessibility was concentration of monomers obtained from enzymatic hydrolysis. The concentration of monomer was determined by high performance liquid chromatography. The experimental results showed different accessibility measure for each type of biomass species.


2019 ◽  
Vol 35 (2) ◽  
pp. 766-772
Author(s):  
Zhaksylyk Baumanuly Makhatov ◽  
Bakhytzhan Shilmirzaevich Kedelbayev ◽  
Madina Dzhakashyeva ◽  
Amina Daulbai ◽  
Bibilgul Zaydullayevna Doltayeva ◽  
...  

The processes of acid and enzymatic hydrolysis of wheat straw in the presence of the strain Aspergillus awamori F-RKM 0719 has been studied. Enzymatic hydrolysis is the most promising method of processing plant biomass. When carrying out the enzymatic hydrolysis of cellulosic materials, the yield of sugars reaches less than 20% of the theoretically possible yield. Overcoming the physico-chemical barriers that hamper the availability of cellulose for enzymes is an important issue, the solution of which is directly related to the search for low-cost pre-treatment methods for raw materials. The effectiveness of this process determines the yield of the target product in the process of enzymatic hydrolysis of cellulose and the economic feasibility of the entire technology as a whole.


Bioethanol ◽  
2016 ◽  
Vol 2 (1) ◽  
Author(s):  
Pablo Alvira ◽  
María José Negro ◽  
Ignacio Ballesteros ◽  
Alberto González ◽  
Mercedes Ballesteros

AbstractDevelopment of biofuels such as lignocellulosic ethanol represents a sustainable alternative in the transport sector. Wheat straw is a promising feedstock for bioethanol production in Europe due to its large production and high carbohydrates content. In a process to produce cellulosic ethanol, previous to the enzymatic hydrolysis to obtain fermentable sugars and the subsequent fermentation, a pretreatment step to break down the recalcitrance of lignocellulose fiber is essential. In this work, a range of steam explosion pretreatment conditions were evaluated according to different parameters: sugars recovery, degradation products generation, and enzymatic hydrolysis yields. Moreover, the enzymatic hydrolysis process was also studied at high substrate loadings, since operating at high solids loading is crucial for large scale development of ethanol production. Pretreatment at 200°C - 10 min resulted in higher enzymatic hydrolysis yield (91.7%) and overall glucose yields (35.4 g glucose/100 g wheat straw) but also higher production of toxic compound. In turn, the characteristics of the pretreated wheat straw at lower severity (Log R0=3.65) correspond to 190°C and 10 min, with minimal sugars degradation and toxics formation indicated a great potential for maximizing total sugars production by using optimal enzyme combinations including accessory enzymes in the enzymatic hydrolysis step.


2010 ◽  
Vol 107 (1) ◽  
pp. 61-66 ◽  
Author(s):  
Roozbeh Alinia ◽  
Samyar Zabihi ◽  
Feridun Esmaeilzadeh ◽  
Jamshid Fathi Kalajahi

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