Hydrodynamic lubrication of finite porous journal bearings—Use of the Brinkman-extended Darcy model

1994 ◽  
Vol 36 (7) ◽  
pp. 631-644 ◽  
Author(s):  
Jaw-Ren Lin ◽  
Chi-Chuan Hwang
2009 ◽  
Author(s):  
Jan H. Andersen ◽  
Hiroyuki Sada ◽  
Seiji Yamajo

This paper presents the results of an investigation into the theoretical and experimental performance of oil lubricated journal bearings. DNV has developed a new calculation tool for the analysis of journal bearing performance as part of shaft alignment analysis. The results of the calculation tool have been compared to other research and analysis methods under static and dynamic conditions. In addition, white metal bearings were tested with decreasing Sommerfeld number until loss of hydrodynamic lubrication. The experiments were carried out in a bearing test rig and with three different lubricants, normal mineral oil, emulsifying oil, and water-soluble oil. The tests were done with increasing water content in the lubricant. Results from the test were compared with calculation using the DNV analysis tool.


Lubricants ◽  
2018 ◽  
Vol 6 (4) ◽  
pp. 105 ◽  
Author(s):  
Maximilian Prölß ◽  
Hubert Schwarze ◽  
Thomas Hagemann ◽  
Philipp Zemella ◽  
Philipp Winking

This paper focuses on the operating behavior of journal bearings for industrial machinery application during run-ups. For this purpose, a numerical simulation code that is based on a two-dimensional extended and generalized Reynolds equation and a full three-dimensional energy equation, was advanced by a theoretical model considering the effects of mixed friction and warming of journal components during start-up. The mixed friction routine contained the elastic half-spaces model proposed by Boussinesq, which considers the influence of rough surfaces by implementing flow factors and calculates additional stiffness and dissipation in areas with solid interactions. Furthermore, a transient term was added in the energy equation to consider the thermal inertia of journal, and bearing to ensure a realistic heating during run-ups. Results of the prediction were compared to experimental data taken from a special test rig built up for validation procedures. Besides the conventional sensors for temperature, oil flow, and relative motion between shaft and stator, a contact voltage measurement was installed to determine the intensity of mixed friction. The evaluation of experimental data by Stribeck curves, based on a shaft torsion measurement, indicated a significant influence of run-up time on frictional moment. The friction coefficient of the rotor bearing system was strongly influenced by the run-up time. A short run-up time reduced the frictional coefficient in the mixed lubrication regime while the opposite behavior was observed in the hydrodynamic lubrication regime. The numerical code predicted these tendencies in good agreement with experimental data, however, only if the transient energy model was applied.


Author(s):  
Ducai Wang

Engine journal bearings are now routinely analysed using elasto-hydrodynamic lubrication (EHL) methods [1,2]. This analysis technique takes into account interaction of the hydrodynamic film with the elastic distortion produced in both the bearing and the journal. It has proved a robust analytic tool for designers in predicting the value and location of such parameters as minimum oil film thickness and maximum film pressure. However, for some very heavily loaded cases, the normal EHL analysis technique may fail to produce realistic solutions. Due to ‘cusping’ of the bearing surface under extreme pressures the edges of bearing may be predicted to penetrate the journal surface leading to a ‘negative’ film thickness. In reality, the surfaces will interact and a ‘running-in’ process will result in subtle changes to the bearing surface profile such that a hydrodynamic film can be maintained across the whole bearing surface. This study introduces a contact-wear model which attempts to model this situation.


Author(s):  
V. Jayaraj ◽  
K. Srinivasan

Journal bearings are widely used in many industrial applications. In journal bearings, under boundary lubricated conditions, the surfaces are considered to be technically dry or only slightly lubricated, so that the resistance to relative motion is due to the interaction between the highest asperities covered by the boundary film. A thin film of lubricating oil exists under this condition and there is partial metal to metal contact. The ideal situation where the two sliding surfaces are completely separated by a thin film of a viscous fluid or a gas is referred to as hydrodynamic lubrication. In hydrodynamic bearings, due to frequent starting and stopping, misalignment of the shaft with the bearing, application of heavy loads and unexpected sudden non flow of lubricant and such other service conditions result in boundary lubrication by squeezing out the lubricating film or allow the surface asperities to break through the film so that the shaft and bearing are pressed into contact with one another. The maximum wear occurs in fluid film bearings during boundary lubricated conditions. The use of dry bearings has therefore become more essential as it requires practically no lubricant to function. Moreover it is less expensive, resist contamination better compared to rolling element bearings and easier to design.


2020 ◽  
Vol 10 (15) ◽  
pp. 5199
Author(s):  
Biao Wan ◽  
Jianguo Yang ◽  
Sicong Sun

Wear of the journal bearings in a diesel engine is usually caused by asperity contact. Increased contact potential is caused by the asperity contact between the journal bearing and the shell. This paper analyzes the relationship between the contact potential and asperity contact and presents a method based on contact potential to monitor the bearing wear caused by asperity contact. A thermo-elastic hydrodynamic lubrication (THL) model of the journal bearing on the test bench was established and was verified by measuring its axis orbit. The asperity contact proportion was calculated based on this THL model, and its relationship with the measured contact potential was determined. The main contribution of this paper is to present a new method for monitoring the lubrication conditions of journal bearings in a diesel engine based on contact potential. The results showed that (a) when the minimum oil film thickness was less than 5 μm, asperity contact occurred between the bearing shell and the journal, which led to a sharp increase in contact pressure and a rapid increase in friction power consumption. Further, (b) there was a positive correlation between contact potential and asperity contact. The contact potential was greater than 0.75 mv when asperity contact occurred. These results proved that asperity contact could be accurately monitored using the contact potential, and the feasibility of using the contact potential to monitor the lubrication condition of a bearing was verified.


1973 ◽  
Vol 187 (1) ◽  
pp. 71-78 ◽  
Author(s):  
B. R. Reason ◽  
D. Dyer

We present a numerical solution for the operating conditions of a hydrodynamic porous journal bearing. The numerical method allows for the possibility of variable porosity in the bearing matrix, but the solution has been achieved on the assumption of matrix homogeneity. The relation between the various bearing parameters have been shown for a variety of bearing geometries and permeabilities enabling the operating conditions for this type of bearing to be better appreciated. A comparison of the present solution with approximate solutions used by other authors has been made, which indicates the useful working range of the approximate solutions.


1990 ◽  
Vol 112 (4) ◽  
pp. 618-623 ◽  
Author(s):  
S. Kaneko ◽  
S. Obara

The oil flow in the porous matrix is experimentally investigated to explicate the mechanism of lubrication in the porous journal bearings. To visualize the flow in the porous matrix, a simplified model is used for the test bearing, whose matrix is composed of packed glass spheres having small uniform diameter. A dye-injection method is used for visualization. It is observed that there exists a circulation of oil through the porous matrix and this flow contributes to the lubrication in the porous bearings. The flow pattern is dependent on the lubrication conditions. Under hydrodynamic lubrication conditions, the oil in the porous matrix flows away from the position of the load line towards the unloaded region. However under boundary lubrication conditions, when the oil feed pressure is negligibly small, most of the oil in the porous matrix flows toward the region where the oil film pressure would take the minimum.


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